Founded in 1877 and originally called Bonney Vise & Tool Works, they began making vises and several wrench types. Over the years, Bonney’s line of tools vastly expanded. For a more in depth history of Bonney, start with the Alloy Artifacts database.

We aren’t going to talk about Bonney’s entire history here, but rather one particular set of pliers I acquired at an estate sale. Those would be the Bonney 1610 locking pliers. The pliers have a few features worth noting.

The 1610 pliers are similar to modern Vise-Grip style locking pliers in that the jaws can adjust to different widths, and they have a locking/clamping action to exert more force than usually possible by hands alone. You may see one big difference, however. They do not have the extra locking lever.

These pliers also feature a pivoting bottom jaw. This feature allows the jaws to stay more parallel with each other than a fixed jaw would on square objects. It also allows some flexibility in gripping uneven surfaces.

I picked these pliers up in very rough and dirty state. So much so that I’m not sure I even knew they were a Bonney tool at the time I purchased them. I bought many tools as a lot that day and started sorting through them to see what all was there. With a closer look, I determined they were a Bonney product, and decided to do my best to restore them to their former glory.

I started out by uncovering the stampings on the pliers so I knew what I was working with. Bonney No. 1610 it was!

After that, I hung them in my electrolysis bucket to remove the rust and loosen the dirt and grime. After a few hours in the bucket, I removed them and started cleaning them up with various brushes.

Usually I will try and date a vintage tool to the best of my ability. If it is a quality tool, the age doesn’t matter much in the grand scheme, I just like knowing for the sake of knowing.

The quest to date these pliers was when I realized there is almost no mention of them anywhere on the internet. I thought that was a little unusual since Bonney has a pretty big following and many collectors.

Search results only provided a few vague forum posts of someone saying they had a pair, and they are listed in some Bonney catalogs from the late 1940’s and early 50’s that were scanned in to the Internet Archive. They also list the 1607 pliers which are the same design, but smaller. The first two digits are the type of plier, the last two digits are the size in inches.

It is pretty obvious that the Bonney 1610’s were made by Seymour Smith. They are Identical to each other aside from the branding and share the same model number. Luckily there is a decent amount of information available for the Seymour Smith Snap-Lock line of pliers, and a lot can be assumed about the Bonney variant.

Interestingly, the Bonney 16 series pliers appear in catalogs from 1947 and 1951. Meanwhile, Seymour Smith already had a patent pending in the late 40’s for what would be the 26 series pliers (or plier wrench as they liked to call it) and were already producing them in 1948, if not earlier.

Here are my 2610 pliers for reference showing a “patent pending” stamping:

Unfortunately there are several year gaps in the Internet Archive of Bonney Tool catalogs preventing a more exact year range that the 16 series pliers were included in the Bonney line.

In the late 40’s and early 50’s Bonney catalogs, there are no signs of a 26 series plier offered. In fact, I didn’t find any reference to Bonney ever offering a 26 series locking plier at all. I could be mistaken, as I said there are several gaps in the catalog archives, but there is no evidence that they did.

For reasons I’m not sure of, it seems Bonney never made the switch to the 26 series, and continued to offer the 16 series well after Seymour Smith was producing the 26 series.

These Bonney 1610’s are a neat find and cleaned up well. Like a lot of old tools, research can lead to many dead ends, or be obstructed by missing or incomplete information. It is just a part of the vintage tool hobby.

Here’s how a 3D printer can become the centerpiece of innovation in your workshop.

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Advantages of a 3D Printer in a Workshop

Enhanced Storage and Organization

• Custom Containers: Design and print containers that fit your unique array of tools and components, maximizing space efficiency.
• Tailored Holders: Create wall mounts and holders for your tools, ensuring they are within arm’s reach.
• Modular Systems: Develop modular shelving and drawer organizers that can be adapted as your workshop grows.

With a 3D printer, you’re not limited to the storage solutions available in stores. You can design and produce bespoke organization systems that are tailored to the exact dimensions and styles of your space.

Creation of Custom Tools

• Custom Tool Making: Fabricate tools that are specific to your projects, which might not exist on the market.
• Ergonomic Designs: Customize handles and grips to fit your hand perfectly, reducing fatigue during long projects.
• Repair and Replace: Print replacement parts for your existing tools, giving them a new lease on life.

Having a 3D printer means you can not only create entirely new tools but also adapt and improve upon the ones you already own. The power to customize in this way ensures that your creativity is never hampered by tool limitations.

Accelerated Prototyping

• Rapid Iteration: Test ideas quickly by printing prototypes, allowing for immediate evaluation and refinement.
• Cost-Effective Materials: Use a variety of filaments, from sturdy ABS to biodegradable PLA, to keep costs low during the development phase.
• Design Freedom: Push the boundaries of your designs with complex geometries that would be difficult or impossible to create with traditional manufacturing.

3D printers excel in turning your ideas into tangible objects quickly, which is invaluable when you’re looking to iterate and perfect a design. The Creality Ender 3 V3 SE and Anycubic Kobra 2 are fast, affordable printers to consider. Make sure you use an enclosure if your printer will live in your shop. It will help manage dust and drafts from affecting your printer.

Creality Ender 3 V3 SE 3D Printer, 250mm/s CR Touch Auto Leveling FDM 3D Printer with Sprite Direct Extruder, Dual Z-axis & Y-axis, Auto-Load Filament, Upgraded Ender 3, Print Size 8.66×8.66×9.84 inch

Anycubic Kobra 2 3D Printer, 6X Faster Speed Firmware Upgrades Auto Leveling Pre-Installed with Upgraded Extrusion System Efficient and Precise Delivery 8.7″x8.7″x9.84″

A World of Projects at Your Fingertips

While the benefits of a 3D printer are clear, sometimes the best way to understand its potential is to see it in action. Here are a few projects from Printables.com that showcase the versatility and utility of 3D printing in a workshop setting:

1. Wall-Mounted Tool Organizer: Keep your screwdrivers, wrenches, and pliers neatly arranged and easily accessible.
2. Custom Drawer Dividers: Tailor your storage drawers to fit all your small components and tools perfectly.
3. Bench Vise: A sturdy, reliable bench vise can be invaluable for holding workpieces steady as you work on them.

Explore these projects and more on Printables.com

By incorporating a 3D printer into your workshop, you are not just adding a tool; you are unlocking a new dimension of creativity and efficiency. Whether you are a hobbyist, a DIY enthusiast, or a professional maker, a 3D printer has the potential to elevate your projects to new heights. So, why not start exploring the endless possibilities today?

Today, we address a common misconception about the origin of Titanium welders from Harbor Freight and shed light on where they are truly manufactured. There have been claims that Titanium welders are made in the United States, but let’s explore the facts and uncover the truth behind these rumors.

This article stemmed from a comment left by a viewer on a YouTube video we posted to our channel talking about Titanium welders in general.

“I see Titanium welders are made by Lincoln and Miller in the USA. Well supposedly?”

– YouTube Viewer

This wasn’t the first time we had seen this comment about Titanium welders being made in the USA, but where was this information coming from? If Harbor Freight had USA made welders at this price point, wouldn’t they be advertising and capitalizing on that fact?

It seemed like a huge marketing failure if this was true, and we doubted the claims about the machines being made in the United States.

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Digging into the Titanium Welder Country of Origin

The rumor that Titanium welders are manufactured in the USA has circulated online, causing confusion among enthusiasts.

To investigate this further, we started by visiting the official website of Harbor Freight, the only supplier of Titanium welders. Surprisingly, there was no specific information regarding the manufacturing location on their product page.

We then examined the physical machine itself, closely inspecting all the labels for any indications of its origin. Unfortunately, we found no explicit mention of the country of manufacture.

Additionally, the owner’s manual, which we downloaded in hopes of finding relevant details, did not provide any insight either. It seemed like the answer eluded us.

Cracking the Mystery

Our quest for the truth led us to explore the packaging of Titanium welders.

While we couldn’t personally retrieve the box of our older model, we scoured the internet for photos of the packaging. And there it was—a revelation! The boxes clearly stated that the Titanium welders were made in China, contrary to the popular belief of them being produced in the USA.

The Origins of the Rumors

Curious about the source of these persistent rumors, we turned to Google and searched for “Where are Harbor Freight Titanium welders made?”

Interestingly, the top results displayed websites claiming that these welders are manufactured in the USA. However, upon delving deeper into these websites, it became evident that they lacked credibility and provided misleading information.

It appeared that these websites generated traffic and benefited from high search rankings by perpetuating false details. Their motivation seemed rooted in increasing ad revenue rather than presenting accurate facts. This highlights the importance of being cautious when relying solely on information found online, even when it appears in the top search results.

The Verdict and Final Thoughts

While the rumors may have misled some, it is essential to clarify that Titanium welders from Harbor Freight are indeed manufactured in China, as clearly indicated on the product packaging. This revelation does not diminish their quality or performance, as they remain reliable and popular choices among beginners and welding enthusiasts.

However, if you are seeking alternative options with better value, it’s worth exploring other brands.

The S Simder MIG140 offers 110v or 220v operation and has stick welding capabilities while providing higher output amperage. It is also priced more competitively than the Titanium Easy Flux 125.

YesWelder has a 135 amp flux core machine that is 110 volt only like the Titanium offering, but it does offer stick welding capabilities and a more affordable price.

If you want to know more about flux core welding, check out Flux Core Welding: What is it good for?

In conclusion, our aim is to provide you with accurate and reliable information. We hope this article has shed light on the truth behind the origin of Titanium welders and helped you make informed decisions about your welding equipment. Thank you for joining us, and until next time!

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What is TIG Welding?

TIG welding, also known as Tungsten Inert Gas welding, is a type of welding process that uses a non-consumable tungsten electrode to produce the weld.

This welding process is characterized by its high precision and control, making it ideal for welding thin materials and delicate structures. TIG welding uses an electric arc to heat the metal, which is then melted and combined to form the weld.

A shielding gas, typically argon, is used to protect the weld from oxidation and contamination. TIG welding is often used for welding stainless steel, aluminum, and other non-ferrous metals, and is particularly well-suited for welding in tight spaces or for creating intricate, highly detailed welds.

What is TIG Welding?

TIG welding, also known as Tungsten Inert Gas welding, is a type of welding process that uses a non-consumable tungsten electrode to produce the weld.

This welding process is characterized by its high precision and control, making it ideal for welding thin materials and delicate structures. TIG welding uses an electric arc to heat the metal, which is then melted and combined to form the weld.

A shielding gas, typically argon, is used to protect the weld from oxidation and contamination. TIG welding is often used for welding stainless steel, aluminum, and other non-ferrous metals, and is particularly well-suited for welding in tight spaces or for creating intricate, highly detailed welds.

TIG welding is a favorite among scrap metal artists because of its versatility and ability to weld without adding filler metal.

What Makes TIG Welding Gloves Different from Other Welding Gloves?

TIG welding gloves are different from other welding gloves in several ways. First, they are designed to provide the welder with a high level of sensitivity and dexterity, allowing them to perform delicate welding tasks with ease. These gloves are usually made from a thin and flexible material, such as leather or goat skin, which makes them much more comfortable to wear than other types of welding gloves.

Another key difference between TIG welding gloves and other welding gloves is the level of protection they provide. TIG welding gloves are specifically designed to protect the welder’s hands from high heat that is common during TIG welding. This is achieved through the use of materials that have high heat resistance and flame resistance, such as aluminized fibers or para-aramid fibers.

TIG gloves may also include extra heat protection below the pinky finger, as this portion of the hand is often resting on the metal being welded.

Why are TIG Welding Gloves Important?

TIG welding gloves are important because they provide welders with essential protection against the hazards of TIG welding. Without the right gloves, welders are at risk of burns, cuts, and other types of injuries that can be caused by high heat, sparks, and molten metal. TIG welding gloves also help to prevent exposure to hazardous chemicals, such as fumes and gases, which can be harmful to a welder’s health.

In addition to protecting the welder’s hands, TIG welding gloves also help to improve the overall quality of the welding job. With the right gloves, welders can work with more precision and accuracy, which results in better quality welds. This is why TIG welding gloves are an essential part of any welder’s protective gear and should never be overlooked.

What are TIG Welding Gloves Made of?

TIG gloves are typically made from a combination of materials, including leather, goat skin, aluminized fibers, para-aramid fibers, and more.

The specific materials used in gloves for TIG welding can vary depending on the manufacturer, the type of TIG welding being performed, as well as the level of protection and dexterity required.

Leather: Leather is a common material used in welding gloves because of its durability, heat resistance, and flexibility. Cowhide and deerskin are two types of leather that are commonly used in TIG welding gloves.

Goat Skin: Goat skin is another popular material used in TIG welding gloves due to its thin and flexible texture. This material allows for a high degree of dexterity and sensitivity, making it ideal for TIG welding.

Aluminized Fibers: Aluminized fibers are a type of material that is often used in welding gloves for their heat resistance and flame-retardant properties. Aluminized fibers are typically made from a combination of metal and textile fibers, which provide excellent heat protection.

Para-Aramid Fibers: Para-aramid fibers, such as Kevlar, are another type of material that is used in TIG welding gloves. Para-aramid fibers are known for their high heat and cut resistance, making them an ideal choice.

In addition to these materials, TIG welding gloves may also contain other materials, such as spandex, neoprene, or nitrile, to provide additional comfort, flexibility, and protection.

The choice of materials used in TIG welding gloves will depend on the specific needs and preferences of the welder, as well as the type of TIG welding being performed.

Recommended TIG Gloves

• Tillman offers affordable traditional goat skin gloves
• Defiant Metal ‘s offering features black leather that won’t appear as dirty as your typical white TIG gloves. These also feature extra protection between the pinky and wrist!

• Even Dewalt has a TIG glove option that follows the style of mechanics gloves. There is a long cuff and short cuff option

Of course there al also TIG welding glove options from most of the major welding companies, such as Miller and Lincoln

That’s a Wrap!

In conclusion, TIG welding gloves are a critical piece of equipment for any welder who wants to keep their hands safe and protected while welding. They provide the welder with a high level of sensitivity and dexterity, as well as essential protection against the hazards of TIG welding. So if you’re a welder, be sure to invest in a pair of high-quality gloves today!

With proper safety precautions and techniques, stick welding can be a valuable tool for farmers looking to make necessary repairs and improvements on their property!

Welding is an essential skill for any farmer. Whether you need to repair broken machinery or build a new fence, having the right welding equipment is crucial for your success. Stick welding is one of the most popular welding techniques used on farms because of its versatility and affordability.

In this blog post, we’ll discuss the benefits of stick welding on a farm and the importance of choosing a reliable welding machine. There is no doubt that stick welding on a farm is the most convenient choice.

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What is Stick Welding?

Stick welding, also known as shielded metal arc welding (SMAW), is a manual welding process that involves using a consumable electrode covered in flux to join metal parts together. The electrode is fed into the weld pool, which is created by the heat of the arc between the electrode and the metal. The electrode also provides a shielding gas that protects the weld pool from contamination.

In stick welding, the welder holds the electrode and moves it along the joint, creating a bead of weld metal. The welder must maintain a consistent arc length to ensure proper welding conditions and control the heat input to prevent overheating and warping of the metal. The electrode also produces slag, which must be removed between passes to ensure a clean, strong weld.

Stick welding is known for its versatility, as it can be used on a variety of metal types, including steel, cast iron, and stainless steel. It can also be used in various welding positions, including overhead, vertical, and horizontal. However, stick welding requires a certain amount of skill and practice to master, and it is generally considered a slower welding process than other welding techniques such as MIG welding.

Despite these challenges, stick welding is widely used in many industries, including construction, manufacturing, and agriculture, due to its affordability, ease of use, and ability to produce strong, durable welds.

Benefits of Stick Welding on a Farm

1. Versatility: Stick welding can be used on a variety of materials, including steel, cast iron, and stainless steel. This makes it ideal for farm repair work, as you can use it on anything from a broken plow to a damaged fence post.
2. Affordability: Stick welding machines are generally less expensive than other welding techniques, making it an economical option for farmers who need to repair equipment or build structures on a budget.
3. Portability: Most stick welding machines are compact and lightweight, making them easy to move from one job site to another. This is particularly useful for farmers who need to make repairs in remote locations.
4. Ease of Use: Stick welding is a straightforward process that can be learned relatively quickly. This makes it ideal for farmers who need to make quick repairs and don’t have the time or resources to invest in more complicated welding techniques.

Choosing a Reliable Stick Welding Machine

When it comes to stick welding, choosing the right machine is crucial. A good welding machine should be durable, reliable, and easy to use. Here are some key factors to consider when choosing a stick welding machine for your farm:

1. Power Output: The power output of a welding machine determines the thickness of metal it can handle. For stick welding on a farm applications, a machine with a power output of between 140 and 200 amps should be sufficient.
2. Portability: As mentioned earlier, portability is an important factor for farmers who need to move their welding machine from one job site to another. Look for a machine with a compact design and lightweight construction.
3. Durability: Welding machines are subjected to a lot of wear and tear on a farm, so it’s important to choose one that’s built to last. Look for machines made with high-quality materials that can withstand the rigors of farm work.
4. Ease of Use: A good welding machine should be easy to set up and use, even for those with limited welding experience. Look for machines with simple controls and intuitive operation.

Other Equipment for Stick Welding on a Farm

In addition to a stick welding machine, there are several other tools and accessories that are necessary for stick welding on a farm. Some of the most essential tools and accessories include:

1. Welding helmet: A welding helmet is an essential piece of personal protective equipment that protects the welder’s face and eyes from the bright light and sparks produced by the welding process. A welding helmet with a adjustable shade lens is recommended to protect against UV and IR radiation.
2. Heavy-duty gloves: Welding gloves protect the welder’s hands from heat and burns and provide a better grip on the electrode. Look for gloves made of leather or other heat-resistant materials.
3. Welding jacket: A fire-resistant welding jacket protects the welder’s clothing from sparks and spatter and helps prevent burns.
4. Electrodes: Electrodes are the consumable components of the stick welding process. The electrode must match the type of metal being welded and the welding conditions, and should be stored in a dry, protected area to prevent moisture damage.
5. Chipping hammer and wire brush: A chipping hammer and wire brush are used to remove slag from the surface of the weld between passes.
6. Angle grinder and cutting tools: Angle grinders are essential for cutting and cleaning metal that needs to be welded. Don’t underestimate the importance of cleaning the area that needs to be welded to ensure a strong weld. Depending on the situation, other cutting tools may be better suited for cutting tasks.

By having these tools and accessories on hand, farmers can ensure that they have everything they need for a successful stick welding job on the farm.

Farm Welding Safety

Stick welding is a safe and effective welding technique when performed properly, but there are certain safety precautions that must be taken to minimize the risk of injury and damage to equipment and property. Some safety tips for stick welding on a farm include:

1. Wear appropriate personal protective equipment: This includes a welding helmet to protect your face and eyes from the bright light and sparks produced by the welding process, heavy-duty gloves to protect your hands from the heat and burns, and a fire-resistant welding jacket to protect your clothing from sparks and spatter.
2. Ensure proper ventilation: Welding produces fumes and gases that can be harmful to breathe, so it is important to have adequate ventilation in the welding area. Open windows or use fans to move the fumes away from your breathing zone, and avoid welding in enclosed spaces without proper ventilation.
3. Avoid welding in wet or damp conditions: Welding should only be performed in dry conditions to avoid the risk of electric shock and to ensure a clean, strong weld. Never touch the electrode or metal parts with wet hands or gloves, and avoid welding near standing water.
4. Keep flammable materials away from the welding area: This includes materials such as fuel cans, paper, and wood. Welding can produce sparks that can ignite these materials, so it is important to keep them at a safe distance from the welding area.
5. Use proper grounding techniques: Stick welding requires a proper electrical grounding to ensure a stable arc and to prevent electrical shock. Make sure that the metal being welded is properly grounded and that the welder is wearing dry, insulating footwear.
6. Store welding equipment properly: When not in use, store welding equipment in a dry, protected area to prevent damage from moisture and rust. Check equipment for any damage before use, and replace any damaged parts to ensure safe and effective welding.

By following these safety tips, farmers can enjoy the benefits of stick welding while minimizing the risk of injury and damage to equipment and property.

Conclusion

In conclusion, stick welding is an essential skill for any farmer and a reliable welding machine is a must-have tool. When choosing a machine, consider factors such as power output, portability, durability, and ease of use to ensure you get the best machine for your needs. With the right stick welding machine, you can tackle any repair or construction project on your farm with confidence.

The truth is, there is no best way to start for everyone. While a stick welder may be the traditional way people use to begin their welding journey, for most home use it isn’t the most efficient solution. The MIG welding process is faster, and often times less frustrating for the occasional welder or hobbyist.

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What is a Flux Core Welder?

First, lets get something straight. Most people call flux core wire welding “flux MIG”. Flux core welding, by definition, is not MIG welding.

MIG stands for Metal Inert Gas. In true MIG welding, a shielding gas is used to prevent contamination of the weld while a solid metal wire is melted to join pieces together. The wire comes on a spool and is fed through the welding lead to the gun by a motor inside the welder. Inside the lead there is also a hose for the shielding gas to travel in.

A flux core welder shares some similarities in design to a MIG welder, however it does not use gas to shield the weld. Flux core wire has an inner flux core surrounded by metal. As the metal melts, the flux inside burns to create its own shield, without additional shielding gas. Flux core wire comes on a spool and is fed through the lead by a motor in the welder like a MIG welding machine.

It is worth noting that flux core wire can be ran through a standard MIG welder, however you can’t run standard MIG welding wire through a flux core welder. Be sure to keep this in mind when purchasing a welder. If you plan on MIG welding in the future, it can be cheaper in the long run to buy a MIG welder from the start and use flux core wire in it. When you are ready to MIG weld, all you will have to do is purchase MIG wire, a tank of shielding gas, and regulator.

What are the Benefits of a Flux Core Welder?

The first benefit of a flux core welder is cost. Flux core welders are less complex than true MIG welders because they don’t have any of the components required for shielding gas. A decent flux core welder can be had for under $200 USD, and it can stick weld too! The only consumables that need to be purchased are the flux core wire, and some spare tips for the welding gun. There is large investment in gas cylinders required, nor is there gas to run out of half way through a project.

Flux core welders are extremely portable. The inverter welders available today are more efficient resulting in lighter weight and a smaller size. With most flux core welders weighing under 20 lbs, they are easy to move around and bring to your work. Since shielding gas isn’t required, there are no gas bottles, hoses, and regulators to worry about moving. You can even throw the welder in the back seat and take it to your buddy’s house if you need to.

Adding to their versatility and portability, most flux core machines are 110v and there are no special requirements for power. Standard outlets will work, just make sure the circuit you are plugging into can supply the amperage required by the welder. Often times a 50 amp breaker is recommended if you intend to operate the welder close to its maximum output.

MIG welding outdoors with shielding gas can be troublesome. Often times you need to create a wind block and turn the gas flow up to keep the shielding gas from being blown away. Since a flux core welder produces its own shielding, welding outdoors is no problem. There is simply no shielding gas to be blown away.

When it comes to ease of operation, it is hard to beat a flux core machine. Set your amperage and wire feed speed and you are off to the races.

What are the Disadvantages of a Flux Core Welder?

Flux core welding has a few drawbacks. Some of them are related to the process itself, and others are related to the way flux core welders are marketed and made.

The Process

Generally, flux core welding is much dirtier than traditional MIG welding.

When the flux core of the wire melts, it creates a lot of smoke. It is important to flux weld in a well ventilated area, and ideally wear a respirator. Respirators designed to wear under a welding hood are available, and are a good idea no matter what type of welding you are doing.

Flux core wire produces slag on top of the weld that needs to be cleaned off after the weld is completed. The slag that forms on top of the weld is what protects it from contamination by air. Once the weld has sufficiently cooled, it can be removed without any concern. It is important to note that if the weld requires multiple passes, the slag must be removed before the next pass.

The flux in the wire also causes a lot of spatter. The spatter can build up on the tip of the welding gun, as well as stick to other pieces in the immediate area. There are sprays available to make spatter less likely to stick, and make it easier to remove. Otherwise, it will need to be ground off with a flap disk or grinding wheel.

The Machines

Some disadvantages aren’t related to the process, but in how the machines themselves are made. Typically, manufacturers market flux core welders to beginner and home welders. Therefore, they are made to be inexpensive.

You will find that most flux core welders only operate on 110v power and only have 100-150 amp output. This limits the welding capability to relatively thin metals. Realistically, 1/4″ material is the thickest metal you will be able to weld with a flux only welder.

Many machines are sold with pretty short ground clamps and leads. While this isn’t a deal breaker, sometimes you will need to move your welder closer to the work.

Additionally, the overall build quality of these machines tends to suffer in order to cut costs. There are some good options out there, however.

Should you Buy a Flux Core Welder?

Should you buy a flux core welder? That answer really depends on what you want or need a welder for in the first place, and your future goals.

If you want a simple reliable welder for repairs around the house or farm that you can easily transport, then I would say buying a flux core welder is a good idea. If you need to weld outdoors a lot, there won’t be any shielding gas to worry about and flux core machines are lightweight and compact.

If you need super clean welds or don’t want the hassle of the extra clean up that comes with using a flux core wire, a flux core welder may not be a good fit for you. You may want to look for a true MIG welder with a gas bottle, or a TIG welder, depending on what materials you plan on working with.

Remember, you can run flux core wire in a standard MIG welder without shielding gas. If you are taking up welding as a hobby to learn and keep expanding on, spending the extra money on a MIG welder and running flux core wire while you learn is a great option. Once you are ready, you can purchase or rent a gas bottle and MIG weld with the same machine.

Recommendations

YesWelder offers a 135 amp machine that comes with a welding gun and and an electrode holder for stick welding.

I personally have their TIG205-DS TIG welder and have been impressed by its value. They have a wide range of other machines and welding gear as well.

If you are looking for a name brand, it is hard to go wrong with the Forney Easy Weld 140 FC-i.

It has an all metal case, and is designed to hold both 2 and 10 pound spools of flux wire. This comes in really handy if you plan on using it a lot.

Another great flux core welder, and the one I own, is the Titanium 125 from Harbor Freight. Harbor Freight has really brought the quality of their welding machines up over the last several years. The wire that comes with the machine is pretty poor quality, however I have had great luck with the Vulcan wire that Harbor Freight sells.

Final Thoughts

Flux core welders definitely have a place. While being lightweight and portable, they offer the mechanics of MIG welding without shielding gas. Being easy to use and inexpensive, a flux core welder is the perfect machine for a homeowner that wants to do basic repairs, or someone testing the welding waters.

They can handle a lot of tasks, although clean up may be required depending on the projects final use. If you need to weld stainless, Blue Demon even offers Stainless Flux Core Wire.

I have used my flux core welder to build garden trellises, gates, and even a 20 ton hydraulic press. They are great for scrap metal art as well! Find some scrap metal to build a few projects and get started.

In this article we are going to cover metal marking tools and when to use each one.

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Permanent Markers

Permanent markers are at the top of the list when it comes to metal marking tools. The only time you will struggle with a permanent marker is on dark painted metal. I personally like Milwaukee Inkzall markers. The tips seem to be a little stronger than other markers and hold up better in a shop environment.

On new or rusty metal, a dark colored permanent marker will show up really well. Different colored markers can be used when laying out a complex project with multiple cuts and stages. Allow time for the marker to dry so it doesn’t get wiped off on accident.

For dark painted metal, you will probably need to try one of the other metal marking tools in this article, like soapstone or a scribe.

Soapstone

Soapstone may be the least known when it comes to metal marking tools, especially if you are new to metalworking or welding.

When used as a marking tool, soapstone usually comes in the form of a round or flat bar inside of a holder. Soapstone is a soft rock, and the holder keeps the piece of stone protected. Whether you choose flat or round soapstone is personal preference.

Soapstone makes a mark that is white, and feels like a cross between wax and chalk. Since it leaves white marks, soapstone works well on dark painted and rusty metal. It is worth noting that soapstone is easily removed by wiping it off.

Since soapstone is a rock (although a soft one), it can be difficult to get a good mark on extremely smooth or high gloss finishes. There needs to be a bit of texture to grab and hold the soapstone. This can be a bit of an issue when using scrap metal where you come across pieces that are painted or otherwise finished.

Because the soapstone is white, it does not show well on light colored surfaces. It is also important to remember that it is easily rubbed off. If you measure and mark a piece of metal and then need to move it before it’s cut, you may find the mark is gone if you aren’t careful.

For these reasons, soapstone is one of my least used metal marking tools, although there are situations where it is handy.

Scribe

Out of all the metal marking tools in my shop, a scribe is the second most used after permanent markers.

A scribe is a small piece of hardened metal with a sharp point at the end. It makes marks on metal and other materials by leaving a light scratch in it.

While there are scribes that are commercially available, it is pretty simple to make your own if you choose to do so. The one I use is just a sharpened piece of tungsten welding electrode. Tungsten is harder than steel, and takes a point well on a bench grinder. If DIY scribe is hard to hold, you can make a handle for it to make it more comfortable.

The largest benefit to using a scribe is that the mark it leaves is truly permanent. This can also be its biggest downside as well if you aren’t careful when making your marks. Scribes work well on painted and rusty metal, as the metal exposed by the scratch will be shiny and new. It can be slightly difficult to see the scratch on new metals.

If you need to move your workpieces around in your shop before you can make your cuts or welds, a scribe may be one of the best metal marking tools to add to your tool box.

Pens and Pencils

This may be a no brainer, but pens and pencils can be used as metal marking tools in a pinch.

Pencils are pretty straight forward, and the obvious choice for woodworkers. Even when working with, metal I have a mechanical pencil within arms reach. It will leave a mark on bare and rusty metal just fine. The only thing a pencil really doesn’t work on is glossy painted metal. It can also be difficult to see on certain finishes, as well as bare metal.

Charcoal pencils leave a dark bold line on anything with a bit of texture to it. IT can be as easy to see as a black permanent marker. Keep in mind that the charcoal can be rubbed off accidentally. They are not good for smooth surfaces or dark finishes. Charcoal pencils can be a bit messy as well.

Pens may not be the first choice as metal marking tools, but a regular ball point pan can mark some surfaces. Once again, the finish will determine how well it will work and show up on the work piece.

Final Thoughts

There are certainly plenty of options when it comes to metal marking tools. Since all of these choices are fairly inexpensive, it is worth have several marking tools around the shop. There is no one size fits all marking tool, and a lot of the choice comes down to personal preference. At a minimum, I would have some permanent markers and a scribe handy for welding and metalworking. Those two seem to be what I reach for the most in my shop.

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What is a Portable Band Saw Table?

You may be wondering what exactly a portable band saw table is, and what it does.  In short, a portable band saw table will turn your saw into a stationary tool, much like a traditional woodworking band saw.

saw table, or stand, will give you a solid base to fix your portable saw to.  It offers stability and accuracy from a tool that is otherwise meant for hand held rough cuts.

The stand can be designed to clamp into a bench vise, or have legs and be free standing.  Some designs are nothing more than a flat plate with an opening cut into it for the blade, while others have slots like a table saw to allow the use of miter gauges and other accessories.

Benefits of a Portable Band Saw Table

A portable band saw table allows you to do several things that would be difficult otherwise.  Hand holding your saw is great for quick rough cuts, or breaking down long pieces of stock, but its not the best for precise or complex cuts.  

A portable band saw table will allow you to use your portable saw with the blade vertical.  When used like this with a sturdy base, complex shapes and curves can be easily achieved. Both of your hands are free to maneuver your work piece accurately through the blade. For example, if you are looking to cut out some small 5 pointed stars to decorate a project, and portable band saw table makes it a quick and easy job.

Gussets and small filler pieces are easy to cut out.  If your table model allows for the use of a miter gauge, almost any angle can be cut and repeated, providing the best accuracy possible.

If you are a scrap metal artist, being able to easily and quickly cut various shapes out of scrap steel sheet comes in very handy.

Portable Band Saw Table Limitations

While a portable band saw table will improve the function and accuracy of your portable band saw, there are still some limitations

First, you are still limited to the saw’s depth of cut, which is usually around 5 inches.  Because of this limitation, cutting large pieces out of sheet metal and plate isn’t really possible.  On the other hand, you can easily cut smaller pieces you probably couldn’t cut by hand holding the saw.  A portable band saw table will also allow you to complex shapes and curves on small pieces very easily.

In addition, cutting pieces from very long stock can be a bit challenging.  The table size is relatively small, and long pieces of stock will hang off the edge.  In order to ensure a safe and accurate cut, any overhanging stock must be properly supported during the cut.  Depending on space and what you have on hand, finding ways to support the stock you are cutting can be frustrating.

Commercially Available Portable Band Saw Tables

Swag Off Road V3.0 and V4.0 Portaband Table

One of the most popular options is the Swag Off Road portable band saw table.  They offer several versions to fit almost any portable band saw.  Make sure you get the correct version for your saw.

I use the Wen portable band saw with the Swag Off Road V3.0 portaband table.  This is a sturdy table, and it has two miter gauge slots in the top.  It is free standing, and light enough to easily move around the shop and put it away when not needed. 

Another great feature of this table is the way the saw mounts.  The mounting plate mounts where the factory guide plate was installed on the saw, and then is held into the table with a thumb screw.  This allows you to remove your saw from the table with one thumb screw and use it hand held.

I would highly recommend using a footswitch with this table.  It offers greater control, and an added measure of safety.

The V4.0 doesn’t offer any additional features.  It fits a few other Milwaukee saw models that the V3.0 does not.

Swag Off Road V1.0

The Swag Off Road V1.0 portaband table is not a freestanding table.  Instead, there is a lip on the edge of the table that can be clamped in a bench vise.  This is a cheaper and smaller option than the V3.0. 

While you can use the portable band saw with the table still attached, keep in mind it is large and bulky compared to the mounting plate of the V3.0 and may get in the way if working in a tight area.

It is important to have a large vise with this plate. Ensure the swivel base locks down tight. You don’t want the vise turning or the plate slipping when making cuts. Any movement when cutting could be dangerous.

DIY Portable Band Saw Tables

If you are looking for a project, it is possible to fabricate your own portable band saw table.  There are many videos and how-to’s on the web to help you along the way.

This Instructable offers a step by step guide for making a portable band saw table that includes a base and arm that holds the saw.  You may need to adjust this design to your saw model.

Another interesting and space saving idea is this YouTube video showing a wall mounted band saw table.  This one keeps the saw easily removable from the wall holder.  Once again, you may need to adjust measurements to your specific saw model.

Final Thoughts

Using a portable band saw table makes your portable saw more versatile and accurate.  While commercial options can be as much or more than the saw itself, the added benefits are worth it if you already have the saw. Everyone who owns a portable band saw should seriously consider buying or making a table for their saw to unlock the tool’s full potential.

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We are going to break down 6 common metal cutting tools so you can make an informed decision. Each tool has pros and cons, and there is no one tool that can do it all well. When deciding which metal cutting tool is right for you, remember to keep your specific cutting situations in mind.

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Angle Grinder

When it comes to metal cutting tools, an angle grinder is the swiss army knife. Not only can you cut with it; you can grind, sand, and shape as well. As a plus, $40 or $50 can get you a more than adequate angle grinder.

An angle grinder is a tool that uses a motor to spin an abrasive disc at high RPMs in order to cut or prep metal. When used as a metal cutting tool, grinders are equipped with either a thin fiber cutting disc, or a metal cut off wheel with a hardened edge designed to cut metal.

Angle grinders are hand held tools. Because of this, you can cut just about any size or shape metal. It is also extremely portable, allowing you to take the grinder to your workpiece. This offers a lot of versatility and options when it comes to cutting.

Grinders are common in two sizes, a 4.5 inch and a 7 inch. The 4.5 inch is more common and least expensive. The 7 inch is larger and heavier, and should be reserved for cutting large or thick pieces of metal.

While angle grinders are a great tool, they don’t come without some drawbacks.

First, they create a lot of sparks. You need to be mindful of where the shower of sparks is directed to ensure you don’t damage anything in the immediate area. The shower of sparks can lead to fires, and can create a sandblasting effect on finished surfaces.

Fiber cut off discs are thin and somewhat brittle. It is important to make sure you are not side loading the cutting wheel and it is structurally sound. If the disc is damaged or side loaded it can break apart, sending pieces of the disc flying through the air at very high speeds. Wearing proper safety gear is a must. I personally have a grinding helmet that is similar to welding hood, covering my entire face.

Metal discs are safer in that they typically don’t come apart and send pieces flying everywhere. They tend to be more expensive than fiber discs, but they do last quite a while. The metal cutting wheels are loud, and if you don’t already wear ear protection (you should), it is definitely recommended when using a metal cut off wheel.

Angel grinders allow you to cut various shapes and angles, however cutting small, complex shapes or curves can be a real challenge. Since the cut off wheels don’t flex, and they disc is fairly large, you may have to rough cut your pieces. After they are rough cut, you can come back and and clean the up when you have more space and can get a different working angle.

If you can only afford one metal cutting tool, make it an angle grinder. It will allow you to prep, cut, and clean all with one tool. I actually own multiple grinders so I don’t have to change discs as often. I just pick up a different grinder.

Look for an angle grinder that is rated at 5 or more amps, the higher the better. The stronger motor will be less prone to over heating, and won’t be working at its maximum load all the time. If you are looking for a specific recommendation, The Metabo HPT grinder is a great mix of performance and value.

Band Saws

Portable Band Saw

Metal cutting band saws come in a couple of flavors. There are portable hand held band saws, and stationary, typically horizontal, band saws. Portable band saws can be corded or battery powered, making them even easier to transport.

When it comes to metal cutting tools, band saws are one of the cleaner options. There are no sparks, and metal dust and shavings stay in the immediate area of the saw. Band saws are also are a fairly quiet metal cutting option.

Portable band saws can be very affordable, some models start around $100. A portable band saw needs to be hand held when cutting, but it can be brought to your work. Due to the design of portable band saws, the depth of the cut is limited to around 5 inches in most models.

Even so, a portable band saw is great at cutting rod, tubing, and square stock. It can take a little bit of practice to get nice square cuts. The precision of the cut is mainly up to the users skill and technique. There are small tables and stands available to make a portable band saw into a vertical metal cutting saw. The Swag Off Road table is a great option that even allows the use of a miter gauge. A table like this will allow you to be more precise.

Horizontal Band Saw

Horizontal band saws are larger, stationary, metal cutting tools. The cut capacity is larger than a portable band saw and some models even have pumps built in to flood the cut with cutting fluid and keep things cool. Many have a switch below the cutting bed, so when the saw passes through the metal it automatically turns off. This combined with the weight of the saw allows for semi automatic cutting.

With the increase in size, power, and features, a horizontal band saw can come with a high price. Basic models start around $300 and go up to several thousand dollars. Rikon tools offers a quality option.

Some models offer the option of locking the saw vertically for more precise and complex cuts. This offers additional versatility for a piece or equipment that consumes a fair amount of floor space.

Its hard to beat a horizontal band saw if you work with a lot of tube, square, and round stock. Long pieces of material can be cut in a horizontal band saw. Due to the design of a band saw, it isn’t possible to cut large pieces of sheet or plate.

Chop Saws

Chop saws are one of the more specific types of metal cutting tools. They have either a metal or abrasive blade in a the same style as a miter saw, although with a larger blade. Most have an adjustable angle, and can cut through standard stock very quickly

Metal chop saws are typically benchtop saws, so make sure you have the space for one in your work area. These saws can be exceedingly loud, and ear protection is a requirement when using one. While they have a smaller foot print than a horizontal band saw, they can still make quick work of tubing and rod.

When putting one of these on a workbench, keep in mind that the abrasive blades will shower the entire area with sparks. The metal blades don’t produce any real amount of sparks, but the are just as loud as the abrasive blades.

It is not recommend to install a metal cutting blade on a standard woodworking miter saw. Their housing and shields are not meant to handle the hot sparks and metal dust that will be produced when cutting metal.

A chop saw will start around $175 and go up from there depending on the blade and other saw features. Be aware that a 14″ saw still only has 5″ of cutting capacity. It may be wise to go with a portable bandsaw unless you need to cut a lot of tubing quickly in a production setting.

Circular saw

If you have a circular saw, you may have started your collection of metal cutting tools without realizing it. Many manufacturers offer metal cutting circular saw blades that can install in any circular saw.

Like the metal chop saws above, a metal cutting blade in a circular saw won’t produce much in the way of sparks, but will be extremely loud when in use. Definitely wear ear protection when using one of these blades.

A circular saw will do a good job cutting standard round and square stock. In addition, you can cut long lengths of sheet metal and plate. This is something band saws and chop saws cannot do. The only things that a circular saw won’t be great at are curves and complex shapes.

If you have a circular saw already, a metal cutting blade only costs around $30. Even if you have other metal cutting tools at your disposal, it is worth picking up a metal cutting blade to have on hand. You never know when you might need to break down sheet goods into smaller pieces, and a circular saw can be the best tool for the job.

Plasma Cutter

Plasma cutters have become extremely affordable in recent years, making them one of the newest metal cutting tools available to the garage hobbyist. Starting at as little as $200 for a no touch pilot arc plasma cutter, there are tons of options out there.

Plasma Cutting is defined as follows:

Plasma cutters can cut metal in any position, and in extremely tight areas. They can be extremely handy when making scrap metal art or working on vehicles. They are fairly quiet when it comes to metal cutting tools. Most of the noise is from the air leaving the torch. The only real issue are sparks. Believe it or not, plasma cutting produces the same amount of sparks as an abrasive chop saw or angle grinder, if not less.

Another plus to a plasma cutter is the lack of heat. Cutting with a plasma cutter produces a surprisingly low amount of heat through the metal you are cutting. The lack of heat also allows for the use of straight edges, compasses, and templates that can either be bought or made.

The major drawback to using a plasma cutter is the need for electricity and air. A plasma cutter requires a fairly large air compressor to operate. If you don’t already have one, you could easily spend as much, or more, on an air compressor as you do the plasma cutter itself.

Additionally, a plasma cutter requires a fair amount of electrical current. If you are welding or running any large shop equipment already, your current electrical system can probably handle the load. Be sure to check the power requirements before you make your purchase, and account for the air compressor running at the same time.

If you are thinking of adding a plasma cutter to your stable of metal cutting tools, I would strongly recommend getting a no touch pilot arc model. This means the torch does not need to touch metal to initiate a cut. Consumables will last longer, and you can cut painted or rusty metal with ease.

Torch

What list of metal cutting tools would be complete without the trusty torch? Oxy/Acetylene torches can cut through thick metal quickly and quietly. They do produces some sparks, and there is sure to be quite a bit of heat.

If you have to cut thick metal, a torch can be the best and fastest option. One major benefit of having a torch is the ability to heat metal and bend it. This is the only tool in our list that can cut metal, as well as soften it enough to bend easily.

Unfortunately, even though torches are fairly low tech, they can be quite expensive. In addition to the torch and hoses, you need two different gases (oxygen and acetylene) in two different cylinders. you will also need a way to regulate the gas coming out of the cylinders.

All of this can add up to a pretty substantial amount of cash. For around $175 you can get a cutting torch, hoses, and regulators. The price of gas and cylinders will vary depending on location and supplier. It is recommended to form a relationship with a local welding gas supplier for your gas needs.

Final Thoughts

Hopefully you have a better understanding of metal cutting tools. This is by no means an all inclusive list and not every tool will fit everyone’s budget and workflow. Over time you will discover what tools work well for you, and what you would like to add to your selection of metal cutting tools. My only real must have on this list is an angle grinder. There is so much you can accomplish with that one tool. As you progress and your budget allows, you can add other tools you deem necessary to the type of work you like to do.

What is the Air Locker AP700?

The Air Locker AP700 is a pneumatic punch.  It looks similar to a nail gun, however the AP700 is designed to remove nails instead of driving them in.  Being a pneumatic tool, it needs to be hooked up to an air compressor in order to function.  When the trigger on the tool is pulled, a hardened punch inside is driven forward.  That punch hits the nail with enough for to drive it out of the wood.

How do you use the AP700?

Operation is pretty straightforward.  The tool has an opening at the tip that goes over the end of the nail.  Once the nail is inside the AP700, you pull the trigger.  The punch is sent forward and pushes the nail out the way it was hammered in. It is worth noting that it uses a pretty surprising amount of force to do this.  Make sure you have a firm grip on the tool the first couple times you use it. If the nail doesn’t come completely out of the board, it will be out far enough to pull out with your fingers or a pair of pliers.

Is the Air Locker AP700 worth buying?

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If you work with reclaimed wood or pallets, I would argue that it is a must have tool.  It comes in at a reasonable price point of $50-60.  I purchased mine on Amazon and have used it when reclaiming several pallets over the year I have owned it.

Pallets

My standard procedure for reclaiming pallets is as follows:

1. Cut the nails of the top deck boards with a demolition blade on a reciprocating saw.
2. Use Air Locker AP700 to drive the remaining nail out out of the deck board

That’s it.  Due to the short length of the nail left after cutting and the thickness of the deck boards, the nails pop right out with the AP700. Usually, I punch the remaining nail out over a garbage can so they don’t scatter throughout the shop.  One thing of note when doing it this way: you won’t have any nail to put the tip of the Air Locker over, so make sure you take the time to line things up.

Reclaiming pallets in this way gives you the maximum amount of deck board, and requires the least effort.

The only real drawback to the Air Locker AP700 is that you have to get to the backside of the nail for it to work.  This isn’t to say the tool isn’t worth it, it just isn’t possible to remove something you can’t see and get to.  I typically don’t use the stringers as there isn’t much usable wood there, and removing the remaining nails is too much of a hassle.

If you want to save the stringers, using a pallet buster is an option.  As long as all the nails pull out in the deck boards, the Air Locker AP700 will quickly remove them, leaving you with a nail free stringer.

Other Reclaimed Wood

Other reclaimed wood is easy to remove nails from as well.  As long as you can see metal from the shank, the air locker can punch it out.  One thing to keep in mind is the thicker the wood and longer and bigger the nail, the more resistance the AP700 will face.  All that means is it may not punch the nail completely out.  It will, at a minimum, get the head of the nail raised high enough off the board to be removed by other means.

Final Thoughts

Overall, I am completely satisfied with the Air Locker AP700 and the job it does.  If you need a purpose built nail remover, this is it.  There is no faster or efficient method to remove nails from reclaimed wood.  The reciprocating saw and Air Locker combo of dismantling pallets is the fastest way if you are only interested in saving the deck boards.