Hobbies – Garage Hobbyist https://garagehobbyist.com Making the Most of Your Small Workshop Sun, 28 Jul 2024 15:34:35 +0000 en-US hourly 1 https://wordpress.org/?v=6.7 Bonney 1610 Locking Pliers https://garagehobbyist.com/bonney-1610-locking-pliers/ https://garagehobbyist.com/bonney-1610-locking-pliers/#respond Sun, 28 Jul 2024 15:34:32 +0000 https://garagehobbyist.com/?p=1263 In the world of vintage tools, Bonney is a well know and fairly sought after name.

Founded in 1877 and originally called Bonney Vise & Tool Works, they began making vises and several wrench types. Over the years, Bonney’s line of tools vastly expanded. For a more in depth history of Bonney, start with the Alloy Artifacts database.

We aren’t going to talk about Bonney’s entire history here, but rather one particular set of pliers I acquired at an estate sale. Those would be the Bonney 1610 locking pliers. The pliers have a few features worth noting.

The 1610 pliers are similar to modern Vise-Grip style locking pliers in that the jaws can adjust to different widths, and they have a locking/clamping action to exert more force than usually possible by hands alone. You may see one big difference, however. They do not have the extra locking lever.

These pliers also feature a pivoting bottom jaw. This feature allows the jaws to stay more parallel with each other than a fixed jaw would on square objects. It also allows some flexibility in gripping uneven surfaces.

I picked these pliers up in very rough and dirty state. So much so that I’m not sure I even knew they were a Bonney tool at the time I purchased them. I bought many tools as a lot that day and started sorting through them to see what all was there. With a closer look, I determined they were a Bonney product, and decided to do my best to restore them to their former glory.

I started out by uncovering the stampings on the pliers so I knew what I was working with. Bonney No. 1610 it was!

Bonney 1610 Locking pliers

After that, I hung them in my electrolysis bucket to remove the rust and loosen the dirt and grime. After a few hours in the bucket, I removed them and started cleaning them up with various brushes.

Bonney 1610 pliers

Usually I will try and date a vintage tool to the best of my ability. If it is a quality tool, the age doesn’t matter much in the grand scheme, I just like knowing for the sake of knowing.

The quest to date these pliers was when I realized there is almost no mention of them anywhere on the internet. I thought that was a little unusual since Bonney has a pretty big following and many collectors.

Search results only provided a few vague forum posts of someone saying they had a pair, and they are listed in some Bonney catalogs from the late 1940’s and early 50’s that were scanned in to the Internet Archive. They also list the 1607 pliers which are the same design, but smaller. The first two digits are the type of plier, the last two digits are the size in inches.

It is pretty obvious that the Bonney 1610’s were made by Seymour Smith. They are Identical to each other aside from the branding and share the same model number. Luckily there is a decent amount of information available for the Seymour Smith Snap-Lock line of pliers, and a lot can be assumed about the Bonney variant.

Interestingly, the Bonney 16 series pliers appear in catalogs from 1947 and 1951. Meanwhile, Seymour Smith already had a patent pending in the late 40’s for what would be the 26 series pliers (or plier wrench as they liked to call it) and were already producing them in 1948, if not earlier.

Here are my 2610 pliers for reference showing a “patent pending” stamping:

Seymour Smith Snap-Lock 2610 pliers

Unfortunately there are several year gaps in the Internet Archive of Bonney Tool catalogs preventing a more exact year range that the 16 series pliers were included in the Bonney line.

In the late 40’s and early 50’s Bonney catalogs, there are no signs of a 26 series plier offered. In fact, I didn’t find any reference to Bonney ever offering a 26 series locking plier at all. I could be mistaken, as I said there are several gaps in the catalog archives, but there is no evidence that they did.

For reasons I’m not sure of, it seems Bonney never made the switch to the 26 series, and continued to offer the 16 series well after Seymour Smith was producing the 26 series.

These Bonney 1610’s are a neat find and cleaned up well. Like a lot of old tools, research can lead to many dead ends, or be obstructed by missing or incomplete information. It is just a part of the vintage tool hobby.

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The Zen of Small Engine Repair: Get Started With the Basics! https://garagehobbyist.com/small-engine-repair-get-started/ https://garagehobbyist.com/small-engine-repair-get-started/#respond Tue, 21 May 2024 01:39:41 +0000 https://garagehobbyist.com/?p=1221 Introduction: Embracing the Grease

Ah, small engines! Those marvels of engineering that power our lawnmowers, chainsaws, snowblowers, and go-karts. They’re the unsung heroes of our backyards and garages. Yet, when they sputter, cough, or just give up the ghost, many of us throw up our hands and call in the pros. But what if I told you that with a little knowledge, a few tools, and a dash of courage, you could become the master of these mighty mini-motors? Join me on a journey to demystify small engine repair, and along the way, we’ll sprinkle in some humor to keep things light. After all, if you can’t laugh while elbow-deep in engine grease, what can you laugh at?

This page contains affiliate links in which we receive a small commission at no additional cost to you. As an Amazon Associate I earn from qualifying purchases.

Why Bother? The Benefits of DIY Small Engine Repair

Before we dive into the nuts and bolts, let’s talk about why you should even consider this endeavor:

  1. Save Money: Hiring a repairman can cost as much as a small engine itself. By doing it yourself, you save on labor costs and possibly even parts if you can refurbish them.
  2. Self-Sufficiency: Knowing how to fix things on your own builds confidence and independence. Plus, you’ll never be at the mercy of a repair shop’s schedule.
  3. Immediate Gratification: No waiting weeks for a repair appointment. Fix it now, use it now.
  4. Hobby Potential: Many find small engine repair to be a satisfying hobby. There’s something zen-like about bringing an engine back to life. Old engines are interesting! Did you know Briggs & Stratton made kick start gas engines to power washing machines?
  5. Bragging Rights: Imagine the look on your neighbor’s face when you casually mention you rebuilt your lawnmower engine over the weekend. Priceless.

Getting Started: Tools of the Trade

Before you can play doctor to your ailing engine, you’ll need the right tools. You don’t need a ton of tools to start repairing basic small engine issues. In fact, you may have some of these in your tool box already!

small engine tool set

Here’s a basic list:

  • Screwdrivers: Both flathead and Phillips. You’ll need these for obvious reasons. Various sizes and lengths are helpful for tight areas, or adjusting jets on carburetors.
  • Socket Set: Engines are held together with bolts, and you’ll need a good set of sockets to take them apart. A good 1/4″ set will handle most small engine needs. I like the TEKTON 1/4″ set for its quality, warranty, and value.
  • Wrenches: A variety of sizes, because one wrench does not fit all. Adjustable wrenches have their place, but they are not the best for small bolts and tight spaces.
  • Pliers: For gripping, pulling, and occasionally, for bending things back into shape. Get at least one pair of groove joint pliers with teeth for gripping round pipe. SK Tools has a set that covers a lot of bases at an affordable price
  • Spark Plug Wrench: A special tool for removing spark plugs. Depending on the engine, a regular wrench can be used. Your socket set may also include one.
  • Feeler Gauge: For measuring gaps, especially useful when setting the gap on a spark plug. These are inexpensive and a must have for certain repairs. Gearwrench makes a nicely priced, USA made set that will cover all of your small engine needs.
  • Oil Pan: To catch the old oil when you do an oil change. Otherwise, your driveway will become an oil slick. It doesn’t hurt to have a couple, they are great for putting under parts that need to be sprayed with carb or break cleaner.
  • Carburetor Cleaner: This stuff is like magic in a can for cleaning out gunked-up carbs.
  • Service Manual: A guide specific to your engine model can be a lifesaver. There are many free resources and communities online where you can find PDF versions. See the end of this post for some helpful links!
  • Parts Organizers: Often overlooked, a few divided parts boxes will help keep you organized when dissembling your engine, and make things easy to find when putting it back together. There are many small parts to keep track of. I like boxes that have deeper removable bins like the Dewalt T-Stack organizers.
riding reel mower

The Basics: How Small Engines Work

Let’s break it down Barney-style. A small engine operates on the same principles as your car’s engine, but on a smaller scale. Here are the basics:

  1. Fuel: Gasoline mixes with air to create a combustible mixture.
  2. Compression: The engine compresses this mixture.
  3. Spark: A spark plug ignites the compressed fuel-air mixture, causing an explosion.
  4. Exhaust: The explosion pushes the piston, creating power, and then the exhaust valve opens to release the spent gases.

Simple, right? Now let’s get into the meat and potatoes of common problems and how to fix them.

Common Issues and How to Fix Them

1. The Engine Won’t Start

This is the most common issue and can be caused by a variety of factors.

Check the Fuel: Is there gas in the tank? Don’t laugh. We’ve all been there. Make sure it’s fresh because old gas can go bad and lose its combustibility.

Spark Plug: Remove the spark plug and inspect it. If it’s dirty or fouled, clean it with a wire brush or replace it. Check the gap with a feeler gauge and adjust if necessary.

Air Filter: A clogged air filter can prevent the engine from getting the air it needs. Clean it or replace it if it’s really dirty.

Fuel Line and Carburetor: Make sure fuel is reaching the carburetor. If the fuel line is clogged or the carburetor is dirty, clean them out. Carburetor cleaner is your friend here.

2. The Engine Runs Rough

If your engine sounds like it’s auditioning for a part in a horror movie, it’s likely not running smoothly.

Spark Plug: Again, check the spark plug. A weak spark can cause rough running.

Fuel Issues: Ensure the fuel is clean and the carburetor is properly adjusted. A dirty carburetor can cause the engine to run lean (too much air) or rich (too much fuel).

Compression: If the engine has poor compression, it won’t run right. This could be due to worn piston rings or a bad gasket. If you’re feeling brave, you can dive into a compression test and possibly an engine rebuild.

3. The Engine Overheats

An overheating engine is a recipe for disaster.

Cooling Fins: Make sure the cooling fins are clean and free of debris. These fins help dissipate heat, and if they’re clogged, the engine can overheat. Engine shrouds should always be re-installed. On some engines they are critical for directing air to the cylinder heads. An air compressor with a blow gun is very handy for this, but not mandatory.

Oil Level: Check the oil level. Low oil can cause overheating and damage the engine. Always keep the oil at the recommended level. Change the oil and filter (if equipped) often!

Carburetor Adjustment: An improperly adjusted carburetor can cause the engine to run too hot. Make sure it’s set according to the manufacturer’s specifications. It can also cause backfiring out of the exhaust or carburetor.

Maintenance Tips: Keeping Your Engine Happy

Preventative maintenance is key to keeping your small engine running smoothly.

  1. Regular Oil Changes: Just like your car, your small engine needs regular oil changes. Consult your manual for how often to change it. You may need to run specific oil weights based on temperature and engine age.
  2. Clean Air Filter: Check and clean the air filter regularly. A dirty filter can reduce performance and efficiency. Some filters need to be reoiled periodically to filter properly.
  3. Fuel Stabilizer: If you’re storing your equipment for an extended period, add fuel stabilizer to the tank. This prevents the gas from going bad. Seafoam and Stabil are popular choices
  4. Spark Plug Replacement: Change the spark plug at least once a season. It’s a cheap part that makes a big difference. A bad spark plug can cause a lot of grief, have extras ready to go.
  5. Keep it Clean: Regularly clean the exterior of the engine. Dirt and debris can cause overheating and other issues. If the engine is going into storage for winter, check for mouse nests in the spring. Mice like to hide behind the shrouds!

Conclusion: The Sweet Smell of Success

Learning to repair small engines isn’t just about fixing things; it’s about gaining a deeper understanding of how things work and achieving a sense of accomplishment. Plus, there’s a certain satisfaction in hearing that first sputter and roar of an engine you’ve nursed back to health.

So, roll up your sleeves, grab your tools, and dive into the world of small engine repair. Remember, every expert was once a beginner, and every repair job is a step closer to mastery. And when all else fails, you can always call a professional—after all, they need to eat too.

Happy tinkering, and may your engines run smoothly and your hands stay relatively grease-free!

Resources

Engine Parts and Information:
E Replacement Parts
Jacks Small Engines
Briggs & Stratton
I Save Tractors

Small Engine Communities with Reference Material/Manuals:
Garden Tractor Talk
Lawn Site
Reddit /rSmallEngines

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The Art of Blacksmithing: A Beginner’s Guide https://garagehobbyist.com/the-art-of-blacksmithing-a-beginners-guide/ https://garagehobbyist.com/the-art-of-blacksmithing-a-beginners-guide/#respond Sun, 10 Dec 2023 15:32:34 +0000 https://garagehobbyist.com/?p=1215 Blacksmithing, an age-old craft, offers a unique blend of creativity, physical work, and practical skill. It’s a hobby that can be surprisingly accessible and affordable, especially with the use of DIY forges. This post will explore the benefits of blacksmithing and how you can get started with minimal tools and investment.

This page contains affiliate links in which we receive a small commission at no additional cost to you. As an Amazon Associate I earn from qualifying purchases.

1. Cost-Effective Startup

  • DIY Forge: You don’t need a high-end forge to start blacksmithing. A simple DIY forge, as demonstrated in various online tutorials, can be made with basic materials and tools. These homemade forges are effective and significantly lower the entry barrier in terms of cost.
  • Minimal Tools: To begin, you only need a few basic tools – a hammer, an anvil (or an anvil substitute), and some tongs. These can be sourced affordably or even improvised.

2. Enhancing Creativity and Skill

  • Unique Creations: Blacksmithing allows you to create one-of-a-kind items, from decorative pieces to practical tools.
  • Skill Development: As you progress, you’ll learn various techniques and ways to manipulate metal, continually improving your craftsmanship.

3. Physical and Mental Benefits

  • Physical Exercise: Blacksmithing is a physically engaging activity, offering a form of exercise that involves strength, endurance, and coordination.
  • Mental Well-being: The process of shaping metal can be meditative and stress-relieving. It also boosts confidence as you see your creations take form.

4. Practical Applications

  • Home Projects: You can create custom tools, hardware for home projects, and unique decorations.
  • Repair and Upcycling: Blacksmithing skills can be used for repairing broken metal items or upcycling old metal into something new and functional.

5. Community and Learning

  • Shared Knowledge: The blacksmithing community is known for its camaraderie and willingness to share knowledge.
  • Workshops and Classes: Many communities offer workshops or classes, which are great for beginners to learn and meet others with similar interests.

6. Historical and Cultural Connection

  • Cultural Heritage: Blacksmithing connects you to a craft that has been integral to human civilization for centuries.
  • Historical Techniques: You can explore and keep alive traditional techniques that have been passed down through generations.

Getting Started: Building Your Own DIY Forge

A key part of starting in blacksmithing is setting up your forge. There are numerous online resources and tutorials that guide you through the process of building your own forge. This usually involves common materials like metal barrels, firebricks, and basic piping. These resources emphasize the ease and affordability of creating a forge at home, making blacksmithing an accessible hobby for many.

Conclusion

Blacksmithing is not just a hobby; it’s an adventure into a world of creativity, physical and mental discipline, and practical skills. The initial cost and tools required to start are minimal, especially with DIY forge options. As you delve into the world of blacksmithing, you’ll find it’s a rewarding journey that offers endless possibilities for personal and skill growth. Whether you’re looking to express your creativity, engage in a new physical activity, or connect with a rich cultural heritage, blacksmithing is a craft that welcomes all.

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Unlocking New Dimensions: The Value of a 3D Printer in Your Workshop https://garagehobbyist.com/unlocking-new-dimensions-the-value-of-a-3d-printer-in-your-workshop/ https://garagehobbyist.com/unlocking-new-dimensions-the-value-of-a-3d-printer-in-your-workshop/#respond Fri, 10 Nov 2023 01:38:30 +0000 https://garagehobbyist.com/?p=1196 In the realm of crafting, tinkering, and creating, a workshop is the sacred space where ideas take physical form. Adding a 3D printer to your workshop arsenal can revolutionize your workflow, providing you with an array of advantages that traditional tools can’t match.

Here’s how a 3D printer can become the centerpiece of innovation in your workshop.

This page contains affiliate links in which we receive a small commission at no additional cost to you. As an Amazon Associate I earn from qualifying purchases.

Advantages of a 3D Printer in a Workshop

Enhanced Storage and Organization

  • Custom Containers: Design and print containers that fit your unique array of tools and components, maximizing space efficiency.
  • Tailored Holders: Create wall mounts and holders for your tools, ensuring they are within arm’s reach.
  • Modular Systems: Develop modular shelving and drawer organizers that can be adapted as your workshop grows.

With a 3D printer, you’re not limited to the storage solutions available in stores. You can design and produce bespoke organization systems that are tailored to the exact dimensions and styles of your space.

3D Printer on desk

Creation of Custom Tools

  • Custom Tool Making: Fabricate tools that are specific to your projects, which might not exist on the market.
  • Ergonomic Designs: Customize handles and grips to fit your hand perfectly, reducing fatigue during long projects.
  • Repair and Replace: Print replacement parts for your existing tools, giving them a new lease on life.

Having a 3D printer means you can not only create entirely new tools but also adapt and improve upon the ones you already own. The power to customize in this way ensures that your creativity is never hampered by tool limitations.

Accelerated Prototyping

  • Rapid Iteration: Test ideas quickly by printing prototypes, allowing for immediate evaluation and refinement.
  • Cost-Effective Materials: Use a variety of filaments, from sturdy ABS to biodegradable PLA, to keep costs low during the development phase.
  • Design Freedom: Push the boundaries of your designs with complex geometries that would be difficult or impossible to create with traditional manufacturing.

3D printers excel in turning your ideas into tangible objects quickly, which is invaluable when you’re looking to iterate and perfect a design. The Creality Ender 3 V3 SE and Anycubic Kobra 2 are fast, affordable printers to consider. Make sure you use an enclosure if your printer will live in your shop. It will help manage dust and drafts from affecting your printer.

A World of Projects at Your Fingertips

While the benefits of a 3D printer are clear, sometimes the best way to understand its potential is to see it in action. Here are a few projects from Printables.com that showcase the versatility and utility of 3D printing in a workshop setting:

  1. Wall-Mounted Tool Organizer: Keep your screwdrivers, wrenches, and pliers neatly arranged and easily accessible.
  2. Custom Drawer Dividers: Tailor your storage drawers to fit all your small components and tools perfectly.
  3. Bench Vise: A sturdy, reliable bench vise can be invaluable for holding workpieces steady as you work on them.

Explore these projects and more on Printables.com

By incorporating a 3D printer into your workshop, you are not just adding a tool; you are unlocking a new dimension of creativity and efficiency. Whether you are a hobbyist, a DIY enthusiast, or a professional maker, a 3D printer has the potential to elevate your projects to new heights. So, why not start exploring the endless possibilities today?

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Great Garage Hobbies You Can Start (That don’t involve cars) https://garagehobbyist.com/garage-hobbies/ https://garagehobbyist.com/garage-hobbies/#respond Thu, 24 Feb 2022 12:04:32 +0000 https://garagehobbyist.com/?p=645 What are garage hobbies? Simply put, they are hobbies that can be done in your garage. What is typically thought of as a place to park cars and store lawn equipment can be turned into an amazing hobby space to explore your passion.

Don’t have a hobby? Below you will find 7 great garage hobbies you can start, and none of them involve cars…unless you want them to.

This page contains affiliate links in which we receive a small commission at no additional cost to you. As an Amazon Associate I earn from qualifying purchases.

1. Wood Carving

Wood Carving

Wood Carving is a hobby you can do just about anywhere, including your garage.  To get started, all you really need are a couple of carving knives and some wood.  From there you can start carving small wood figures and wooden puzzles.  As you progress you can add tools and equipment to your garage hobby space.  A bandsaw is a good addition as it will allow you to rough cut pieces of lumber and get rid of a lot of extra material.

Once you have completed your carvings, they need to be finished.  Whether you want your carvings to have a rustic folk appearance, or a super smooth sanded finish is up to you.  Should you paint or stain it?  You can also choose to seal your piece, or leave it natural and let it age on its own.  If you start carving, you may also pick up another hobby; knife and tool sharpening.  It is important to have sharp tools in your garage shop, especially when carving.

2. Scale Modeling

Okay, okay, technically this one can involve cars as a subject, but it doesn’t have to, and these cars won’t get you greasy or leave you with busted knuckles.

Scale modeling is a garage hobby that can be as simple or as in depth as you want to make it.  Whether you like cars, planes, or military vehicles, there is a scale model to suit any interest.

Model Airplane

You can start off building the model to look like the box art, however you can take your model in any direction you’d like.  You can paint the model to match a specific car example, or match it to a specific military unit.  If you want to make your model look dirty or battle damaged, that is an option as well.  

Once your model is complete you may choose to display it on a shelf, or build a diorama for it to sit on.  There are even models available of buildings and garages that you can fill with scale accessories and scenery.

Not much is needed to start a scale model hobby in your garage.  Side cutters, model cement, and some paint are all you need to do the basics.  As you progress you can add to your selection of tools.

3. Electronics

Next on our list of garage hobbies is electronics.  Get a soldering iron, a fume extractor, a microcontroller, and some components and you are ready to start making.  You will have to learn a programming language in order to write a program to your microcontroller, but most are fairly easy to figure out.  There are plenty of tutorials available on the web that can get you started.  

To begin, it would be worthwhile to order a kit that includes the microcontroller and a selection of sensors, LEDs, switches, and other components.  The kit will allow you to complete some basic projects while gaining experience.  Knowledge in electronics can lead to many practical applications.  You can create an automatic watering system for your garden, create a wireless temperature and humidity sensor, or even your own home alarm system. An Arduino would be a good microcontroller to start with.

Electronics are a great hobby to bring into other garage projects as well.  Microcontrollers can control lights, sounds, servos to create movement, and even locks.

4. 3D Printing

The garage is a perfect place to put a 3D printer.  With an upfront cost of around $200, you can get a fairly good 3D printer.  Depending on the printer you choose, they can either be somewhat loud, or produce fumes that you may not want in your home.  When you make 3D printing a garage hobby, you eliminate these issues.

When most people think of 3D printing, they think of all the little toys and figures you can download off of websites like Thingiverse.  In reality, learning a program like Fusion360, which takes little effort to learn the basics, opens up a world of practical things to 3D print.  Appliance parts, knobs, gears, and all kinds of other things can be designed and printed in a matter of hours instead of waiting for parts to come in the mail, or not being able to find replacements at all.

Garage Hobbies

5. Small Engines

Small engine repair is one of the most quintessential garage hobbies.  If you have an itch for motors but don’t have the room for vehicles, fixing and restoring small engines can be an interesting garage hobby that can even make a little extra money.  Small engines require less specialty tools than larger engines, and therefore less money to start working on.  

There are many interesting small engine designs that have been made over the years, and you have your choice of 2 stroke or 4 stroke, and gas or diesel.  You may even find yourself interested in hit and miss engines.  

Once you get a small engine running or restored, there are all sorts of options.  You can sell them, display them, use them to power other projects, or maybe even put them on loan to a museum.  

Once word of your new found garage hobby gets out, you may find yourself getting asked to repair other people’s engines for them.  Not a bad way to earn some extra cash if you truly enjoy the hobby.

6. Leatherworking

If you have a little bit of room in your garage, and a reasonable budget, you can look into leatherworking.  Never again will you have to search for the perfect wallet, you can go out to your garage and make your own.  

There are tons of leatherworking projects to try out.  Bags, belts, holsters, wallets, luggage tags, the list could go on.  

Leatherworking is another garage hobby that can repay some of what you put into getting started.  Leather items are always in demand and can be sold in consignment shops, local boutiques, craft shows, and online.  

Admittedly, leatherworking needs a good sized budget to start up properly, as there are a lot of specialty tools.  The leather itself can become pricey depending on what you want to use.

7. Metalworking

Metalworking takes many forms, but is another practical garage hobby to invest in.  Whether it be welding or blacksmithing, metalworking can lead to a lot of great projects and learned skills.

Scrap metal art would be the cheapest way into the metalworking door.  With a basic flux core welder, proper protective gear, an angle grinder, and some scrap metal, you can start making some pretty amazing art.  From there you can take your welding skills as far as you want, and use it in other projects  or repairs.

With Blacksmithing however, the initial start up cost can be pretty steep.  You need a forge, anvil, and the proper tools to hammer out metal into the desired shape.  As time goes on, the garage may even get cramped trying to store all of the things you may want, depending on where your blacksmithing journey takes you.  This definitely can be one of the more expensive garage hobbies.

Blacksmithing

Final Thoughts

Hopefully our list of garage hobbies has helped give you some ideas for your garage.  Hobbies can be a great way to relax and unwind after a long day, or use up idle time.  Hobbies make people interesting and provide something to talk about beyond work.  If none of the hobbies on this list get you excited, hopefully you can find something that does.  Remember, your garage is what you make it.

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Small Welding Projects For Beginners https://garagehobbyist.com/small-welding-projects/ https://garagehobbyist.com/small-welding-projects/#respond Wed, 16 Feb 2022 12:04:03 +0000 https://garagehobbyist.com/?p=435 Small Welding Projects For Beginners

Small welding projects are great for beginner welders, and pros alike.  They are a good way to hone your skills, give as gifts, and even spruce up your flower beds. Small welding projects can be simple and less time consuming projects, but that is not always the case.  Sometimes welding in tight areas and odd positions can be tricky.  And just because the projects are small doesn’t mean precise measurements aren’t needed.

In this post we are going to dive into 10 small welding projects you can try out.

Small Welding Projects

1. Welding Torch Holder

Our first small welding project is a practical one: A welding torch holder.  You know how it goes.  You are welding away on your project and have to stop and do some grinding or cutting and need a safe place to put your torch that isn’t a floor.  What better project than a torch holder for your welding table?

There are plenty of designs on the internet for torch holders, especially magnetic ones that will securely stick to your welding table.

I personally made a simple bent wire holder and welded a washer to it.  Using the existing fence screw on my welding table, I can now hang my tig torch and not worry about breaking the cup.

Small Welding Project
Tig Torch Hook

2. Welding Gas Bottle Hook

Next on our list of small welding projects is a welding gas bottle hook.  Like the previous example, this one is useful in the shop.  A bottle hook goes around the top of your shielding gas bottle and has several hooks on it.  These hooks are a good place to hang your welding hood, leather apron, and other items you need within easy reach.

When making a welding bottle hook there is some flexibility.  You can adjust the number and size of the hooks to best suit your needs.  The basic design is a ring made of steel rod that fits the tapered part of your gas bottle.  Hooks are welded on the ring at a slight angle to clear the sides of the bottle.  This is one of those small welding projects that can get tricky.  Forming a ring can take a little patience, and getting the angle of the hooks right and consistent can be a 

challenge for the beginner welder.

3. Silverware Bird

This is the first artistic piece on our list of small welding projects, and it makes a great gift.  It is a bird made of silverware.  All you need for this project are 2 forks for the wings, and 3 spoons to make up the head and body.  There is no shortage of silverware for projects at thrift stores.  Typically it is priced at 10 cents or less a piece.

If you want to get a bit more creative, you can build a base for your bird to sit on, or put it on a stake for your garden or flower bed. Check out this post for more scrap metal art projects

Silverware Bird
Silverware bird

4. Desk Organizer

Show the office what you do in your spare time and make a desk organizer. Some round or square tubes cut to different lengths with different angles on the ends can make a great pen holder.  Weld 3 or 4 pieces together in an interesting way, add a base, and there you have it.  This can help beginners with layout and cutting angles, as well as welding tubing lengthwise.  Be sure to smooth any sharp edges!

Square Tube instructions here

5. Candle Holders

When it comes to small welding projects, candle holders make another great gift idea.  You can make candle holders out of almost any kind of metal.  Scrap metal candle holders lead to some interesting designs, and the material is almost free.  If you want to give bending some flat or round stock a try, a candle holder is a perfect way to practice making some scrolls or spirals.  You could even make one out of nuts and bolts.  The only real requirement here is that it holds a candle at the top, and has a heavy base so it won’t tip over.

6. Coat Hooks

Surely there is somewhere in your house or shop that could use some extra coat storage.  With this project you can make the hooks by bending and welding round stock, or make an entire coat rack out of metal.  Fabricated steel hooks painted black look great on a wood backing board.  You can stain the backing board to match your decor.  The hook design is up to you and your imagination.  One easy way is a piece of rebar welded to a plate with mounting holes drilled in it.

7. Chain Wine Bottle Holder

For this small welding project all you need is a piece of old chain.  Make a “U” out of the chain and weld it in place for the base.  Extend the rest of the chain upwards and weld it solid.  After that all that’s left is making a loop in the top slightly larger than the neck of a wine bottle.  This one makes another great gift.

Check It out Here

8. Wall Mounted Bike Repair Stand

Turn a locking sheet metal clamp into a bike repair stand.  All that is needed for this small welding project is an adjustable sheet metal clamp, a few scrap pieces of tube, and a scrap piece of plate.  Weld it on and drill some holes to mount it on your wall.  No more working on the ground!

View instructions here

9. Spark Plug Airplane

This one is a good conversation starter.  It is an airplane made from a spark plug and some scrap pieces of metal.  Don’t limit yourself to an airplane, people have made cars, motorcycles, tractors, and even boats out of engine parts and scrap metal.

Two different examples Jet Plane and Propeller Plane

10. Corner Jig

Our final small welding project is another practical one.  It’s a corner jig that can be used for metalworking and woodworking alike.  With a couple pieces of angle iron and some flat stock, you can make yourself a set of corner jigs to use on future projects.  Being made out of sturdy angle iron allow you to clamp directly to your jig and free up your hands.

View it on Instructables

Final Thoughts

We hope this list of small welding projects has inspired you to get into your shop and make something.  If you are interested in more projects, check out our post about scrap metal art.  The sky’s the limit when it comes to metalworking, no matter your skill level.  

Visit Instructables for plenty more project ideas. Visit our links page for more helpful info, and a list of equipment we use in our projects.

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Making Scrap Metal Art Masterpieces: A Beginner’s Guide to Amazing Art https://garagehobbyist.com/scrap-metal-art/ https://garagehobbyist.com/scrap-metal-art/#respond Sat, 12 Feb 2022 02:47:49 +0000 https://garagehobbyist.com/?p=330 What is scrap metal art?

Scrap metal art is a unique and fascinating form of expression that transforms discarded metal into stunning works of art.

From sculptures to garden decor, there’s no limit to the creativity that can be unleashed through this medium.

Whether you’re an aspiring artist, DIY enthusiast, or just looking for a new hobby, here’s a beginner’s guide to get started with making scrap metal art.

Scrap Metal Art 3

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The History of Scrap Metal Art

The history of scrap metal art can be traced back to the early 20th century, when artists and sculptors first began to experiment with using discarded metal scraps as a medium for their work. During this time, the rise of industrialization and the increased use of metal in manufacturing and construction led to a surplus of discarded metal scraps, which artists began to collect and use in their work.

In the 1920s and 1930s, artists such as Pablo Picasso and Joan Miró began to incorporate scrap metal into their works, often incorporating the rusty, weathered appearance of the metal into their pieces to create a sense of decay and industrialization.

In the post-World War II era, artists such as David Smith and Alexander Calder began to create large-scale sculptures made from discarded metal, which became an important part of the Abstract Expressionist movement. These artists often incorporated salvaged industrial materials such as steel beams and gears into their works, using these materials to create abstract forms and structures that reflected the technological advancements of the time.

Today, scrap metal art has evolved into a vibrant and diverse field, with artists working in a variety of styles and mediums to create works that range from abstract sculptures to functional objects such as furniture and lighting fixtures.

The use of discarded metal scraps in art continues to be an important way for artists to reflect on the impact of industrialization, technology, and the environment, and to create works that are both aesthetically pleasing and environmentally sustainable.

Steps to Creating Scrap Metal Art

Step 1: Gather Your Tools and Materials

The first step in creating scrap metal art is to gather the right tools and materials. You’ll need a variety of metal scraps, such as steel, aluminum, or copper, and a range of tools, including metal cutting saws, pliers, and welding equipment. If you’re just starting out, you may want to invest in some basic tools, such as metal snips, pliers, and a hammer, to get started.

Step 2: Plan Your Piece

Before you start creating your scrap metal art, it’s important to have a clear idea of what you want to make. Consider the size and shape of your piece, as well as the type of metal you want to use. You may also want to consider the overall design and theme of your piece, as well as any special techniques or tools you may need.

Step 3: Cut and Shape Your Metal

Once you have a clear plan in mind, it’s time to start cutting and shaping your metal. Start by cutting your metal scraps into the shapes and sizes you need for your piece. You can use metal cutting saws or snips to achieve the desired shapes. Next, use pliers and other tools to bend and shape the metal as needed. Check out this article for other metal cutting tools!

Step 4: Weld the Pieces Together

When your metal pieces are cut and shaped, it’s time to start welding them together. Welding is a process that uses heat and pressure to fuse two pieces of metal together. This is an important step in creating a strong, stable structure for your scrap metal art piece. If you’re new to welding, it’s important to start with a basic welding technique, such as MIG welding, and gradually work your way up to more advanced techniques.

Step 5: Finish and Protect Your Piece

The final step in creating scrap metal art is to finish and protect your piece. You may want to add a coat of paint or primer to protect your metal from rust and other forms of corrosion. You may also want to consider adding a clear coat of protective finish, such as a clear polyurethane, to ensure that your piece lasts for years to come.

Tools for Making Scrap Metal Art

Here is a list of tools that are commonly used in the creation of scrap metal art:

  1. Metal cutting saws: Used to cut metal scraps into the desired shapes and sizes.
  2. Metal snips: Used to cut metal scraps into smaller pieces and intricate shapes. Crescent makes the Bulldog Snips that are well suited for thicker metal.
  3. Pliers: Used to bend and shape metal scraps into the desired form.
  4. Hammers: Used to shape metal scraps and add texture to the surface.
  5. Welding equipment: Used to fuse two pieces of metal together to create a strong, stable structure.
  6. Welding helmet: Used to protect the welder’s face and eyes from the intense light and heat produced during the welding process. This is a good budget friendly option from Yeswelder
  7. Welding gloves: Used to protect the welder’s hands from the heat and sparks produced during the welding process.
  8. Grinders: Used to smooth and shape metal scraps and remove any rough edges. Our favorites are from Bosch and Metabo HPT
  9. Files: Used to fine-tune the shape of metal scraps and remove any sharp edges.

Note: The specific tools you’ll need for your scrap metal art project will depend on the type of project you’re working on, and your personal preferences and skill level.

Where to find Material for Scrap Metal Art?

Material for scrap metal art can be found in many places.  Check out our guide to finding scrap metal for a more in depth look.

  • Metal can be found at the curb on garbage night, just remember you’ll be competing with scrappers.  
  • You can visit fab shops and machine shops and ask for their scraps and cut offs (often called “drops”).  They may not be free, but they are often cheap.
  • Garage sales can be good sources of metal if you think outside of the box and look for buckets of nuts, bolts, and other assorted metal items.
  • Swap meets are a great source of interesting pieces and parts.  Think gears, light housings, and springs.
  • Second hand stores often have very cheap silverware.  You can also find décor, lamps, cookware, and other metal objects to use.
Various Scrap Metal

Silverware is a great place to start.  It is cheap, readily available, bendable, and easy to work with.  You can weld silverware with standard steel welding wire.  Just keep in mind the weld will rust over time, while the rest of the silverware will not.  Stainless flux core wire is also available, although it is fairly expensive compared to normal steel wire.

Scrap Metal Art
Scrap Metal Art

Scrap Metal Art Safety

Creating scrap metal art can be a rewarding and fulfilling experience, but it is important to take safety precautions to prevent injury and protect yourself while working with metal scraps. Here are some safety tips to keep in mind:

  1. Wear protective gear: When working with metal scraps, it is important to wear protective gear, such as gloves, safety glasses, and a face mask to protect your eyes, skin, and lungs from metal particles, dust, and sparks.
  2. Use caution when welding: Welding is a common technique used in scrap metal art, but it can be dangerous if proper precautions are not taken. Be sure to use a welding helmet to protect your face and eyes from the intense light and heat produced during the welding process, and wear welding gloves to protect your hands from heat and sparks.
  3. Avoid sharp edges: Metal scraps can have sharp edges that can cause cuts and puncture wounds. Always wear gloves when handling metal scraps and take care to file or grind down any sharp edges before handling the metal.
  4. Store metal scraps properly: Metal scraps can be heavy and can cause injury if they fall or if you accidentally bump into them. Store metal scraps in a secure, easily accessible location and take care to arrange them in a safe and organized manner.
  5. Familiarize yourself with the tools: Before using any tools, be sure to familiarize yourself with their proper use and safety guidelines. Read the instructions carefully, and never use a tool for a purpose for which it was not intended.

By following these safety tips, you can enjoy the process of creating scrap metal art while keeping yourself and others safe. Remember, safety should always be a top priority when working with metal scraps and other materials.

Famous Scrap Metal Artists

Here are some famous scrap metal artists who have made a significant impact in the field of scrap metal art:

  1. David Mach: A Scottish sculptor who is best known for his large-scale installations made from found materials, including scrap metal. His works are often inspired by pop culture and political events.
  2. Mike Ross: An American sculptor who specializes in creating sculptures made from discarded metal and other found materials. His works often feature animals, and are inspired by nature and the environment.
  3. Rebecca Horn: A German sculptor and performer who is known for her works made from scrap metal and other found materials. Her works often feature organic forms and are inspired by nature, science, and technology.
  4. Tom Price: A British sculptor who creates large-scale sculptures made from discarded metal scraps. His works often feature abstract shapes and forms, and are inspired by nature, the environment, and the industrial landscape.

These are just a few of the many talented artists who are working in the field of scrap metal art today. There are many more artists who are creating beautiful and inspiring works from discarded materials, and the field is constantly evolving and growing.

Metal Bug

Conclusion

In conclusion, making scrap metal art is a fun and rewarding hobby that allows you to turn discarded materials into beautiful works of art. Whether you’re a seasoned artist or a beginner, the key to success is to have a clear plan, the right tools and materials, and a passion for creativity. So, what are you waiting for? Get started on your first scrap metal art project today!

Check out our post on 10 Small Welding Projects for Beginners for more welding project ideas. If scrap metal art doesn’t interest you, find another garage hobby to try.

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