Ah, small engines! Those marvels of engineering that power our lawnmowers, chainsaws, snowblowers, and go-karts. They’re the unsung heroes of our backyards and garages. Yet, when they sputter, cough, or just give up the ghost, many of us throw up our hands and call in the pros. But what if I told you that with a little knowledge, a few tools, and a dash of courage, you could become the master of these mighty mini-motors? Join me on a journey to demystify small engine repair, and along the way, we’ll sprinkle in some humor to keep things light. After all, if you can’t laugh while elbow-deep in engine grease, what can you laugh at?

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Why Bother? The Benefits of DIY Small Engine Repair

Before we dive into the nuts and bolts, let’s talk about why you should even consider this endeavor:

1. Save Money: Hiring a repairman can cost as much as a small engine itself. By doing it yourself, you save on labor costs and possibly even parts if you can refurbish them.
2. Self-Sufficiency: Knowing how to fix things on your own builds confidence and independence. Plus, you’ll never be at the mercy of a repair shop’s schedule.
3. Immediate Gratification: No waiting weeks for a repair appointment. Fix it now, use it now.
4. Hobby Potential: Many find small engine repair to be a satisfying hobby. There’s something zen-like about bringing an engine back to life. Old engines are interesting! Did you know Briggs & Stratton made kick start gas engines to power washing machines?
5. Bragging Rights: Imagine the look on your neighbor’s face when you casually mention you rebuilt your lawnmower engine over the weekend. Priceless.

Getting Started: Tools of the Trade

Before you can play doctor to your ailing engine, you’ll need the right tools. You don’t need a ton of tools to start repairing basic small engine issues. In fact, you may have some of these in your tool box already!

Here’s a basic list:

• Screwdrivers: Both flathead and Phillips. You’ll need these for obvious reasons. Various sizes and lengths are helpful for tight areas, or adjusting jets on carburetors.
  
• Socket Set: Engines are held together with bolts, and you’ll need a good set of sockets to take them apart. A good 1/4″ set will handle most small engine needs. I like the TEKTON 1/4″ set for its quality, warranty, and value.
  
• Wrenches: A variety of sizes, because one wrench does not fit all. Adjustable wrenches have their place, but they are not the best for small bolts and tight spaces.
  
• Pliers: For gripping, pulling, and occasionally, for bending things back into shape. Get at least one pair of groove joint pliers with teeth for gripping round pipe. SK Tools has a set that covers a lot of bases at an affordable price
  
• Spark Plug Wrench: A special tool for removing spark plugs. Depending on the engine, a regular wrench can be used. Your socket set may also include one.
  
• Feeler Gauge: For measuring gaps, especially useful when setting the gap on a spark plug. These are inexpensive and a must have for certain repairs. Gearwrench makes a nicely priced, USA made set that will cover all of your small engine needs.
  
• Oil Pan: To catch the old oil when you do an oil change. Otherwise, your driveway will become an oil slick. It doesn’t hurt to have a couple, they are great for putting under parts that need to be sprayed with carb or break cleaner.
  
• Carburetor Cleaner: This stuff is like magic in a can for cleaning out gunked-up carbs.
  
• Service Manual: A guide specific to your engine model can be a lifesaver. There are many free resources and communities online where you can find PDF versions. See the end of this post for some helpful links!
  
• Parts Organizers: Often overlooked, a few divided parts boxes will help keep you organized when dissembling your engine, and make things easy to find when putting it back together. There are many small parts to keep track of. I like boxes that have deeper removable bins like the Dewalt T-Stack organizers.

The Basics: How Small Engines Work

Let’s break it down Barney-style. A small engine operates on the same principles as your car’s engine, but on a smaller scale. Here are the basics:

1. Fuel: Gasoline mixes with air to create a combustible mixture.
2. Compression: The engine compresses this mixture.
3. Spark: A spark plug ignites the compressed fuel-air mixture, causing an explosion.
4. Exhaust: The explosion pushes the piston, creating power, and then the exhaust valve opens to release the spent gases.

Simple, right? Now let’s get into the meat and potatoes of common problems and how to fix them.

Common Issues and How to Fix Them

1. The Engine Won’t Start

This is the most common issue and can be caused by a variety of factors.

Check the Fuel: Is there gas in the tank? Don’t laugh. We’ve all been there. Make sure it’s fresh because old gas can go bad and lose its combustibility.

Spark Plug: Remove the spark plug and inspect it. If it’s dirty or fouled, clean it with a wire brush or replace it. Check the gap with a feeler gauge and adjust if necessary.

Air Filter: A clogged air filter can prevent the engine from getting the air it needs. Clean it or replace it if it’s really dirty.

Fuel Line and Carburetor: Make sure fuel is reaching the carburetor. If the fuel line is clogged or the carburetor is dirty, clean them out. Carburetor cleaner is your friend here.

2. The Engine Runs Rough

If your engine sounds like it’s auditioning for a part in a horror movie, it’s likely not running smoothly.

Spark Plug: Again, check the spark plug. A weak spark can cause rough running.

Fuel Issues: Ensure the fuel is clean and the carburetor is properly adjusted. A dirty carburetor can cause the engine to run lean (too much air) or rich (too much fuel).

Compression: If the engine has poor compression, it won’t run right. This could be due to worn piston rings or a bad gasket. If you’re feeling brave, you can dive into a compression test and possibly an engine rebuild.

3. The Engine Overheats

An overheating engine is a recipe for disaster.

Cooling Fins: Make sure the cooling fins are clean and free of debris. These fins help dissipate heat, and if they’re clogged, the engine can overheat. Engine shrouds should always be re-installed. On some engines they are critical for directing air to the cylinder heads. An air compressor with a blow gun is very handy for this, but not mandatory.

Oil Level: Check the oil level. Low oil can cause overheating and damage the engine. Always keep the oil at the recommended level. Change the oil and filter (if equipped) often!

Carburetor Adjustment: An improperly adjusted carburetor can cause the engine to run too hot. Make sure it’s set according to the manufacturer’s specifications. It can also cause backfiring out of the exhaust or carburetor.

Maintenance Tips: Keeping Your Engine Happy

Preventative maintenance is key to keeping your small engine running smoothly.

1. Regular Oil Changes: Just like your car, your small engine needs regular oil changes. Consult your manual for how often to change it. You may need to run specific oil weights based on temperature and engine age.
2. Clean Air Filter: Check and clean the air filter regularly. A dirty filter can reduce performance and efficiency. Some filters need to be reoiled periodically to filter properly.
3. Fuel Stabilizer: If you’re storing your equipment for an extended period, add fuel stabilizer to the tank. This prevents the gas from going bad. Seafoam and Stabil are popular choices
4. Spark Plug Replacement: Change the spark plug at least once a season. It’s a cheap part that makes a big difference. A bad spark plug can cause a lot of grief, have extras ready to go.
5. Keep it Clean: Regularly clean the exterior of the engine. Dirt and debris can cause overheating and other issues. If the engine is going into storage for winter, check for mouse nests in the spring. Mice like to hide behind the shrouds!

Conclusion: The Sweet Smell of Success

Learning to repair small engines isn’t just about fixing things; it’s about gaining a deeper understanding of how things work and achieving a sense of accomplishment. Plus, there’s a certain satisfaction in hearing that first sputter and roar of an engine you’ve nursed back to health.

So, roll up your sleeves, grab your tools, and dive into the world of small engine repair. Remember, every expert was once a beginner, and every repair job is a step closer to mastery. And when all else fails, you can always call a professional—after all, they need to eat too.

Happy tinkering, and may your engines run smoothly and your hands stay relatively grease-free!

Resources

Engine Parts and Information:
E Replacement Parts
Jacks Small Engines
Briggs & Stratton
I Save Tractors

Small Engine Communities with Reference Material/Manuals:
Garden Tractor Talk
Lawn Site
Reddit /rSmallEngines

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What is TIG Welding?

TIG welding, also known as Tungsten Inert Gas welding, is a type of welding process that uses a non-consumable tungsten electrode to produce the weld.

This welding process is characterized by its high precision and control, making it ideal for welding thin materials and delicate structures. TIG welding uses an electric arc to heat the metal, which is then melted and combined to form the weld.

A shielding gas, typically argon, is used to protect the weld from oxidation and contamination. TIG welding is often used for welding stainless steel, aluminum, and other non-ferrous metals, and is particularly well-suited for welding in tight spaces or for creating intricate, highly detailed welds.

What is TIG Welding?

TIG welding, also known as Tungsten Inert Gas welding, is a type of welding process that uses a non-consumable tungsten electrode to produce the weld.

This welding process is characterized by its high precision and control, making it ideal for welding thin materials and delicate structures. TIG welding uses an electric arc to heat the metal, which is then melted and combined to form the weld.

A shielding gas, typically argon, is used to protect the weld from oxidation and contamination. TIG welding is often used for welding stainless steel, aluminum, and other non-ferrous metals, and is particularly well-suited for welding in tight spaces or for creating intricate, highly detailed welds.

TIG welding is a favorite among scrap metal artists because of its versatility and ability to weld without adding filler metal.

What Makes TIG Welding Gloves Different from Other Welding Gloves?

TIG welding gloves are different from other welding gloves in several ways. First, they are designed to provide the welder with a high level of sensitivity and dexterity, allowing them to perform delicate welding tasks with ease. These gloves are usually made from a thin and flexible material, such as leather or goat skin, which makes them much more comfortable to wear than other types of welding gloves.

Another key difference between TIG welding gloves and other welding gloves is the level of protection they provide. TIG welding gloves are specifically designed to protect the welder’s hands from high heat that is common during TIG welding. This is achieved through the use of materials that have high heat resistance and flame resistance, such as aluminized fibers or para-aramid fibers.

TIG gloves may also include extra heat protection below the pinky finger, as this portion of the hand is often resting on the metal being welded.

Why are TIG Welding Gloves Important?

TIG welding gloves are important because they provide welders with essential protection against the hazards of TIG welding. Without the right gloves, welders are at risk of burns, cuts, and other types of injuries that can be caused by high heat, sparks, and molten metal. TIG welding gloves also help to prevent exposure to hazardous chemicals, such as fumes and gases, which can be harmful to a welder’s health.

In addition to protecting the welder’s hands, TIG welding gloves also help to improve the overall quality of the welding job. With the right gloves, welders can work with more precision and accuracy, which results in better quality welds. This is why TIG welding gloves are an essential part of any welder’s protective gear and should never be overlooked.

What are TIG Welding Gloves Made of?

TIG gloves are typically made from a combination of materials, including leather, goat skin, aluminized fibers, para-aramid fibers, and more.

The specific materials used in gloves for TIG welding can vary depending on the manufacturer, the type of TIG welding being performed, as well as the level of protection and dexterity required.

Leather: Leather is a common material used in welding gloves because of its durability, heat resistance, and flexibility. Cowhide and deerskin are two types of leather that are commonly used in TIG welding gloves.

Goat Skin: Goat skin is another popular material used in TIG welding gloves due to its thin and flexible texture. This material allows for a high degree of dexterity and sensitivity, making it ideal for TIG welding.

Aluminized Fibers: Aluminized fibers are a type of material that is often used in welding gloves for their heat resistance and flame-retardant properties. Aluminized fibers are typically made from a combination of metal and textile fibers, which provide excellent heat protection.

Para-Aramid Fibers: Para-aramid fibers, such as Kevlar, are another type of material that is used in TIG welding gloves. Para-aramid fibers are known for their high heat and cut resistance, making them an ideal choice.

In addition to these materials, TIG welding gloves may also contain other materials, such as spandex, neoprene, or nitrile, to provide additional comfort, flexibility, and protection.

The choice of materials used in TIG welding gloves will depend on the specific needs and preferences of the welder, as well as the type of TIG welding being performed.

Recommended TIG Gloves

• Tillman offers affordable traditional goat skin gloves
• Defiant Metal ‘s offering features black leather that won’t appear as dirty as your typical white TIG gloves. These also feature extra protection between the pinky and wrist!

• Even Dewalt has a TIG glove option that follows the style of mechanics gloves. There is a long cuff and short cuff option

Of course there al also TIG welding glove options from most of the major welding companies, such as Miller and Lincoln

That’s a Wrap!

In conclusion, TIG welding gloves are a critical piece of equipment for any welder who wants to keep their hands safe and protected while welding. They provide the welder with a high level of sensitivity and dexterity, as well as essential protection against the hazards of TIG welding. So if you’re a welder, be sure to invest in a pair of high-quality gloves today!

With proper safety precautions and techniques, stick welding can be a valuable tool for farmers looking to make necessary repairs and improvements on their property!

Welding is an essential skill for any farmer. Whether you need to repair broken machinery or build a new fence, having the right welding equipment is crucial for your success. Stick welding is one of the most popular welding techniques used on farms because of its versatility and affordability.

In this blog post, we’ll discuss the benefits of stick welding on a farm and the importance of choosing a reliable welding machine. There is no doubt that stick welding on a farm is the most convenient choice.

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What is Stick Welding?

Stick welding, also known as shielded metal arc welding (SMAW), is a manual welding process that involves using a consumable electrode covered in flux to join metal parts together. The electrode is fed into the weld pool, which is created by the heat of the arc between the electrode and the metal. The electrode also provides a shielding gas that protects the weld pool from contamination.

In stick welding, the welder holds the electrode and moves it along the joint, creating a bead of weld metal. The welder must maintain a consistent arc length to ensure proper welding conditions and control the heat input to prevent overheating and warping of the metal. The electrode also produces slag, which must be removed between passes to ensure a clean, strong weld.

Stick welding is known for its versatility, as it can be used on a variety of metal types, including steel, cast iron, and stainless steel. It can also be used in various welding positions, including overhead, vertical, and horizontal. However, stick welding requires a certain amount of skill and practice to master, and it is generally considered a slower welding process than other welding techniques such as MIG welding.

Despite these challenges, stick welding is widely used in many industries, including construction, manufacturing, and agriculture, due to its affordability, ease of use, and ability to produce strong, durable welds.

Benefits of Stick Welding on a Farm

1. Versatility: Stick welding can be used on a variety of materials, including steel, cast iron, and stainless steel. This makes it ideal for farm repair work, as you can use it on anything from a broken plow to a damaged fence post.
2. Affordability: Stick welding machines are generally less expensive than other welding techniques, making it an economical option for farmers who need to repair equipment or build structures on a budget.
3. Portability: Most stick welding machines are compact and lightweight, making them easy to move from one job site to another. This is particularly useful for farmers who need to make repairs in remote locations.
4. Ease of Use: Stick welding is a straightforward process that can be learned relatively quickly. This makes it ideal for farmers who need to make quick repairs and don’t have the time or resources to invest in more complicated welding techniques.

Choosing a Reliable Stick Welding Machine

When it comes to stick welding, choosing the right machine is crucial. A good welding machine should be durable, reliable, and easy to use. Here are some key factors to consider when choosing a stick welding machine for your farm:

1. Power Output: The power output of a welding machine determines the thickness of metal it can handle. For stick welding on a farm applications, a machine with a power output of between 140 and 200 amps should be sufficient.
2. Portability: As mentioned earlier, portability is an important factor for farmers who need to move their welding machine from one job site to another. Look for a machine with a compact design and lightweight construction.
3. Durability: Welding machines are subjected to a lot of wear and tear on a farm, so it’s important to choose one that’s built to last. Look for machines made with high-quality materials that can withstand the rigors of farm work.
4. Ease of Use: A good welding machine should be easy to set up and use, even for those with limited welding experience. Look for machines with simple controls and intuitive operation.

Other Equipment for Stick Welding on a Farm

In addition to a stick welding machine, there are several other tools and accessories that are necessary for stick welding on a farm. Some of the most essential tools and accessories include:

1. Welding helmet: A welding helmet is an essential piece of personal protective equipment that protects the welder’s face and eyes from the bright light and sparks produced by the welding process. A welding helmet with a adjustable shade lens is recommended to protect against UV and IR radiation.
2. Heavy-duty gloves: Welding gloves protect the welder’s hands from heat and burns and provide a better grip on the electrode. Look for gloves made of leather or other heat-resistant materials.
3. Welding jacket: A fire-resistant welding jacket protects the welder’s clothing from sparks and spatter and helps prevent burns.
4. Electrodes: Electrodes are the consumable components of the stick welding process. The electrode must match the type of metal being welded and the welding conditions, and should be stored in a dry, protected area to prevent moisture damage.
5. Chipping hammer and wire brush: A chipping hammer and wire brush are used to remove slag from the surface of the weld between passes.
6. Angle grinder and cutting tools: Angle grinders are essential for cutting and cleaning metal that needs to be welded. Don’t underestimate the importance of cleaning the area that needs to be welded to ensure a strong weld. Depending on the situation, other cutting tools may be better suited for cutting tasks.

By having these tools and accessories on hand, farmers can ensure that they have everything they need for a successful stick welding job on the farm.

Farm Welding Safety

Stick welding is a safe and effective welding technique when performed properly, but there are certain safety precautions that must be taken to minimize the risk of injury and damage to equipment and property. Some safety tips for stick welding on a farm include:

1. Wear appropriate personal protective equipment: This includes a welding helmet to protect your face and eyes from the bright light and sparks produced by the welding process, heavy-duty gloves to protect your hands from the heat and burns, and a fire-resistant welding jacket to protect your clothing from sparks and spatter.
2. Ensure proper ventilation: Welding produces fumes and gases that can be harmful to breathe, so it is important to have adequate ventilation in the welding area. Open windows or use fans to move the fumes away from your breathing zone, and avoid welding in enclosed spaces without proper ventilation.
3. Avoid welding in wet or damp conditions: Welding should only be performed in dry conditions to avoid the risk of electric shock and to ensure a clean, strong weld. Never touch the electrode or metal parts with wet hands or gloves, and avoid welding near standing water.
4. Keep flammable materials away from the welding area: This includes materials such as fuel cans, paper, and wood. Welding can produce sparks that can ignite these materials, so it is important to keep them at a safe distance from the welding area.
5. Use proper grounding techniques: Stick welding requires a proper electrical grounding to ensure a stable arc and to prevent electrical shock. Make sure that the metal being welded is properly grounded and that the welder is wearing dry, insulating footwear.
6. Store welding equipment properly: When not in use, store welding equipment in a dry, protected area to prevent damage from moisture and rust. Check equipment for any damage before use, and replace any damaged parts to ensure safe and effective welding.

By following these safety tips, farmers can enjoy the benefits of stick welding while minimizing the risk of injury and damage to equipment and property.

Conclusion

In conclusion, stick welding is an essential skill for any farmer and a reliable welding machine is a must-have tool. When choosing a machine, consider factors such as power output, portability, durability, and ease of use to ensure you get the best machine for your needs. With the right stick welding machine, you can tackle any repair or construction project on your farm with confidence.

In this article we are going to cover metal marking tools and when to use each one.

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Permanent Markers

Permanent markers are at the top of the list when it comes to metal marking tools. The only time you will struggle with a permanent marker is on dark painted metal. I personally like Milwaukee Inkzall markers. The tips seem to be a little stronger than other markers and hold up better in a shop environment.

On new or rusty metal, a dark colored permanent marker will show up really well. Different colored markers can be used when laying out a complex project with multiple cuts and stages. Allow time for the marker to dry so it doesn’t get wiped off on accident.

For dark painted metal, you will probably need to try one of the other metal marking tools in this article, like soapstone or a scribe.

Soapstone

Soapstone may be the least known when it comes to metal marking tools, especially if you are new to metalworking or welding.

When used as a marking tool, soapstone usually comes in the form of a round or flat bar inside of a holder. Soapstone is a soft rock, and the holder keeps the piece of stone protected. Whether you choose flat or round soapstone is personal preference.

Soapstone makes a mark that is white, and feels like a cross between wax and chalk. Since it leaves white marks, soapstone works well on dark painted and rusty metal. It is worth noting that soapstone is easily removed by wiping it off.

Since soapstone is a rock (although a soft one), it can be difficult to get a good mark on extremely smooth or high gloss finishes. There needs to be a bit of texture to grab and hold the soapstone. This can be a bit of an issue when using scrap metal where you come across pieces that are painted or otherwise finished.

Because the soapstone is white, it does not show well on light colored surfaces. It is also important to remember that it is easily rubbed off. If you measure and mark a piece of metal and then need to move it before it’s cut, you may find the mark is gone if you aren’t careful.

For these reasons, soapstone is one of my least used metal marking tools, although there are situations where it is handy.

Scribe

Out of all the metal marking tools in my shop, a scribe is the second most used after permanent markers.

A scribe is a small piece of hardened metal with a sharp point at the end. It makes marks on metal and other materials by leaving a light scratch in it.

While there are scribes that are commercially available, it is pretty simple to make your own if you choose to do so. The one I use is just a sharpened piece of tungsten welding electrode. Tungsten is harder than steel, and takes a point well on a bench grinder. If DIY scribe is hard to hold, you can make a handle for it to make it more comfortable.

The largest benefit to using a scribe is that the mark it leaves is truly permanent. This can also be its biggest downside as well if you aren’t careful when making your marks. Scribes work well on painted and rusty metal, as the metal exposed by the scratch will be shiny and new. It can be slightly difficult to see the scratch on new metals.

If you need to move your workpieces around in your shop before you can make your cuts or welds, a scribe may be one of the best metal marking tools to add to your tool box.

Pens and Pencils

This may be a no brainer, but pens and pencils can be used as metal marking tools in a pinch.

Pencils are pretty straight forward, and the obvious choice for woodworkers. Even when working with, metal I have a mechanical pencil within arms reach. It will leave a mark on bare and rusty metal just fine. The only thing a pencil really doesn’t work on is glossy painted metal. It can also be difficult to see on certain finishes, as well as bare metal.

Charcoal pencils leave a dark bold line on anything with a bit of texture to it. IT can be as easy to see as a black permanent marker. Keep in mind that the charcoal can be rubbed off accidentally. They are not good for smooth surfaces or dark finishes. Charcoal pencils can be a bit messy as well.

Pens may not be the first choice as metal marking tools, but a regular ball point pan can mark some surfaces. Once again, the finish will determine how well it will work and show up on the work piece.

Final Thoughts

There are certainly plenty of options when it comes to metal marking tools. Since all of these choices are fairly inexpensive, it is worth have several marking tools around the shop. There is no one size fits all marking tool, and a lot of the choice comes down to personal preference. At a minimum, I would have some permanent markers and a scribe handy for welding and metalworking. Those two seem to be what I reach for the most in my shop.

You see, my workshop is in the garage. The door to our backyard is in the garage, and we have two puppies that love to play with whatever they can find, including my work gloves. Normally, my work gloves are stored on my welding cart. The problem with is that the welding cart is low to the ground and easily within our dog’s reach. Every time I turned around, my gloves and the dogs would be gone. One look into the backyard and it was easy to see where the dogs, and my gloves, went.

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My requirements for this work glove organizer were as follows:

• Easy to Construct
• Low Cost
• Wall Hanging
• Visible

I wanted this to be easy, very easy. It needed to be simple and quick to make. There was no need to over complicate and overengineer something that holds gloves. Cost was kept to a minimum, using only a scrap board, screws, and 2 inch binder clips that we already had on hand.

Due to limited space, this work glove organizer needed to hang on the wall above my wood and metal storage area. I wanted my gloves to be visible, both for easy access and to serve as a reminder to use them after some close calls.

Materials

• Scrap board 3/4″ thick – Sized to fit your area
• 1 1/4″ Screws – One Per pair of gloves
• 2″ Binder Clips – One per pair of gloves
• 2 1/2″ Screws – Two for mount the organizer to the wall

Tools

• Drill
• Drill Bits
• Tape Measure
• Square
• Saw
• Level
• Stud Finder (If necessary)

Construction

In order to construct this DIY work glove organizer, you need to find a scrap board that is a suitable size. Size will vary based on how many gloves you want to hang from it.

Allow 4″ between each screw, and 4″ from each end of the board. The board I used was a 1×6 that was already roughly 24″ long, so I didn’t need to cut mine. My recommendation is to use a board at least 3/4″ thick to allow enough wood for the screws to grab.

The binder clips will hang from the 1 1/4″ screws. To start, measure across your board in 4″ intervals and mark it. One screw will be placed every 4″. Using your square or tape measure, on the first line make a mark 1/2″ from the top of the board. On the next line, measure 1/2″ from the bottom of the board and make a mark. Repeat this process, alternating top and bottom, for the remainder of the board.

Once all of your marks are laid out on your board, pre drill holes for the screws on the marks you made in the previous step. Be sure to use a drill bit slightly smaller than the the screws you are using. You want to make sure the threads still have some wood to grab onto.

If you want to paint or stain your work glove organizer, this is a good time to do so. It will be much easier to do it before installing the screws and hanging it on the wall.

Now it is time to put the screws in. When installing the screws, make sure they are almost all the way through the board. You don’t want anything sticking out the back so that the work glove organizer will sit flat against the wall.

If you are using a 3/4″ thick board, you should have about 1/2″ of the screw sticking out the front. For boards of a different thickness, make sure there is enough of the screw in the wood to securely hold while also allowing enough stick out for the binder clips to hang on.

At this point, the glove holder is complete. All that is left to do is hang it on the wall.

Construction Video

Here is a video showing the construction of the work glove organizer

Installation

Congrats! You’ve finished your glove organizer. Now let’s get it hung on the wall.

Find a suitable spot to hang your organizer. If you have OSB or plywood on your walls, you don’t necessarily need to mount it to studs. The organizer with gloves won’t be too heavy.

If you are installing it over drywall, screwing into studs is recommended. While the gloves will be fairly light, it is better to be safe in the event that something falls or catches on the screws.

Once the studs are located, use a level to make sure your work glove organizer is….level on the wall, pre drill the holes for the mounting screws, and install the 2 1/2″ screws.

You are all set to put your brand new glove organizer into use. Using the 2″ binder clips, clip a pair of gloves together. Place the wire of the clip over one of the screws on the organizer. Your project is complete!

Final Thoughts

This work glove organizer is super simple and quick to make. It gives your gloves an organized and visible way to hang so you can pick just the right pair for the job. It will also keep them safe from any mischievous pets so they don’t turn into a play toy.

I have my welding gloves and hat hanging from it right now. They are easy to reach when I decide to work on some scrap metal art or need to clean and cut metal.

For next to nothing, using materials you may already have around the house, this is a project worth the small amount of time it takes to build.

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What is a Portable Band Saw Table?

You may be wondering what exactly a portable band saw table is, and what it does.  In short, a portable band saw table will turn your saw into a stationary tool, much like a traditional woodworking band saw.

saw table, or stand, will give you a solid base to fix your portable saw to.  It offers stability and accuracy from a tool that is otherwise meant for hand held rough cuts.

The stand can be designed to clamp into a bench vise, or have legs and be free standing.  Some designs are nothing more than a flat plate with an opening cut into it for the blade, while others have slots like a table saw to allow the use of miter gauges and other accessories.

Benefits of a Portable Band Saw Table

A portable band saw table allows you to do several things that would be difficult otherwise.  Hand holding your saw is great for quick rough cuts, or breaking down long pieces of stock, but its not the best for precise or complex cuts.  

A portable band saw table will allow you to use your portable saw with the blade vertical.  When used like this with a sturdy base, complex shapes and curves can be easily achieved. Both of your hands are free to maneuver your work piece accurately through the blade. For example, if you are looking to cut out some small 5 pointed stars to decorate a project, and portable band saw table makes it a quick and easy job.

Gussets and small filler pieces are easy to cut out.  If your table model allows for the use of a miter gauge, almost any angle can be cut and repeated, providing the best accuracy possible.

If you are a scrap metal artist, being able to easily and quickly cut various shapes out of scrap steel sheet comes in very handy.

Portable Band Saw Table Limitations

While a portable band saw table will improve the function and accuracy of your portable band saw, there are still some limitations

First, you are still limited to the saw’s depth of cut, which is usually around 5 inches.  Because of this limitation, cutting large pieces out of sheet metal and plate isn’t really possible.  On the other hand, you can easily cut smaller pieces you probably couldn’t cut by hand holding the saw.  A portable band saw table will also allow you to complex shapes and curves on small pieces very easily.

In addition, cutting pieces from very long stock can be a bit challenging.  The table size is relatively small, and long pieces of stock will hang off the edge.  In order to ensure a safe and accurate cut, any overhanging stock must be properly supported during the cut.  Depending on space and what you have on hand, finding ways to support the stock you are cutting can be frustrating.

Commercially Available Portable Band Saw Tables

Swag Off Road V3.0 and V4.0 Portaband Table

One of the most popular options is the Swag Off Road portable band saw table.  They offer several versions to fit almost any portable band saw.  Make sure you get the correct version for your saw.

I use the Wen portable band saw with the Swag Off Road V3.0 portaband table.  This is a sturdy table, and it has two miter gauge slots in the top.  It is free standing, and light enough to easily move around the shop and put it away when not needed. 

Another great feature of this table is the way the saw mounts.  The mounting plate mounts where the factory guide plate was installed on the saw, and then is held into the table with a thumb screw.  This allows you to remove your saw from the table with one thumb screw and use it hand held.

I would highly recommend using a footswitch with this table.  It offers greater control, and an added measure of safety.

The V4.0 doesn’t offer any additional features.  It fits a few other Milwaukee saw models that the V3.0 does not.

Swag Off Road V1.0

The Swag Off Road V1.0 portaband table is not a freestanding table.  Instead, there is a lip on the edge of the table that can be clamped in a bench vise.  This is a cheaper and smaller option than the V3.0. 

While you can use the portable band saw with the table still attached, keep in mind it is large and bulky compared to the mounting plate of the V3.0 and may get in the way if working in a tight area.

It is important to have a large vise with this plate. Ensure the swivel base locks down tight. You don’t want the vise turning or the plate slipping when making cuts. Any movement when cutting could be dangerous.

DIY Portable Band Saw Tables

If you are looking for a project, it is possible to fabricate your own portable band saw table.  There are many videos and how-to’s on the web to help you along the way.

This Instructable offers a step by step guide for making a portable band saw table that includes a base and arm that holds the saw.  You may need to adjust this design to your saw model.

Another interesting and space saving idea is this YouTube video showing a wall mounted band saw table.  This one keeps the saw easily removable from the wall holder.  Once again, you may need to adjust measurements to your specific saw model.

Final Thoughts

Using a portable band saw table makes your portable saw more versatile and accurate.  While commercial options can be as much or more than the saw itself, the added benefits are worth it if you already have the saw. Everyone who owns a portable band saw should seriously consider buying or making a table for their saw to unlock the tool’s full potential.

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We are going to break down 6 common metal cutting tools so you can make an informed decision. Each tool has pros and cons, and there is no one tool that can do it all well. When deciding which metal cutting tool is right for you, remember to keep your specific cutting situations in mind.

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Angle Grinder

When it comes to metal cutting tools, an angle grinder is the swiss army knife. Not only can you cut with it; you can grind, sand, and shape as well. As a plus, $40 or $50 can get you a more than adequate angle grinder.

An angle grinder is a tool that uses a motor to spin an abrasive disc at high RPMs in order to cut or prep metal. When used as a metal cutting tool, grinders are equipped with either a thin fiber cutting disc, or a metal cut off wheel with a hardened edge designed to cut metal.

Angle grinders are hand held tools. Because of this, you can cut just about any size or shape metal. It is also extremely portable, allowing you to take the grinder to your workpiece. This offers a lot of versatility and options when it comes to cutting.

Grinders are common in two sizes, a 4.5 inch and a 7 inch. The 4.5 inch is more common and least expensive. The 7 inch is larger and heavier, and should be reserved for cutting large or thick pieces of metal.

While angle grinders are a great tool, they don’t come without some drawbacks.

First, they create a lot of sparks. You need to be mindful of where the shower of sparks is directed to ensure you don’t damage anything in the immediate area. The shower of sparks can lead to fires, and can create a sandblasting effect on finished surfaces.

Fiber cut off discs are thin and somewhat brittle. It is important to make sure you are not side loading the cutting wheel and it is structurally sound. If the disc is damaged or side loaded it can break apart, sending pieces of the disc flying through the air at very high speeds. Wearing proper safety gear is a must. I personally have a grinding helmet that is similar to welding hood, covering my entire face.

Metal discs are safer in that they typically don’t come apart and send pieces flying everywhere. They tend to be more expensive than fiber discs, but they do last quite a while. The metal cutting wheels are loud, and if you don’t already wear ear protection (you should), it is definitely recommended when using a metal cut off wheel.

Angel grinders allow you to cut various shapes and angles, however cutting small, complex shapes or curves can be a real challenge. Since the cut off wheels don’t flex, and they disc is fairly large, you may have to rough cut your pieces. After they are rough cut, you can come back and and clean the up when you have more space and can get a different working angle.

If you can only afford one metal cutting tool, make it an angle grinder. It will allow you to prep, cut, and clean all with one tool. I actually own multiple grinders so I don’t have to change discs as often. I just pick up a different grinder.

Look for an angle grinder that is rated at 5 or more amps, the higher the better. The stronger motor will be less prone to over heating, and won’t be working at its maximum load all the time. If you are looking for a specific recommendation, The Metabo HPT grinder is a great mix of performance and value.

Band Saws

Portable Band Saw

Metal cutting band saws come in a couple of flavors. There are portable hand held band saws, and stationary, typically horizontal, band saws. Portable band saws can be corded or battery powered, making them even easier to transport.

When it comes to metal cutting tools, band saws are one of the cleaner options. There are no sparks, and metal dust and shavings stay in the immediate area of the saw. Band saws are also are a fairly quiet metal cutting option.

Portable band saws can be very affordable, some models start around $100. A portable band saw needs to be hand held when cutting, but it can be brought to your work. Due to the design of portable band saws, the depth of the cut is limited to around 5 inches in most models.

Even so, a portable band saw is great at cutting rod, tubing, and square stock. It can take a little bit of practice to get nice square cuts. The precision of the cut is mainly up to the users skill and technique. There are small tables and stands available to make a portable band saw into a vertical metal cutting saw. The Swag Off Road table is a great option that even allows the use of a miter gauge. A table like this will allow you to be more precise.

Horizontal Band Saw

Horizontal band saws are larger, stationary, metal cutting tools. The cut capacity is larger than a portable band saw and some models even have pumps built in to flood the cut with cutting fluid and keep things cool. Many have a switch below the cutting bed, so when the saw passes through the metal it automatically turns off. This combined with the weight of the saw allows for semi automatic cutting.

With the increase in size, power, and features, a horizontal band saw can come with a high price. Basic models start around $300 and go up to several thousand dollars. Rikon tools offers a quality option.

Some models offer the option of locking the saw vertically for more precise and complex cuts. This offers additional versatility for a piece or equipment that consumes a fair amount of floor space.

Its hard to beat a horizontal band saw if you work with a lot of tube, square, and round stock. Long pieces of material can be cut in a horizontal band saw. Due to the design of a band saw, it isn’t possible to cut large pieces of sheet or plate.

Chop Saws

Chop saws are one of the more specific types of metal cutting tools. They have either a metal or abrasive blade in a the same style as a miter saw, although with a larger blade. Most have an adjustable angle, and can cut through standard stock very quickly

Metal chop saws are typically benchtop saws, so make sure you have the space for one in your work area. These saws can be exceedingly loud, and ear protection is a requirement when using one. While they have a smaller foot print than a horizontal band saw, they can still make quick work of tubing and rod.

When putting one of these on a workbench, keep in mind that the abrasive blades will shower the entire area with sparks. The metal blades don’t produce any real amount of sparks, but the are just as loud as the abrasive blades.

It is not recommend to install a metal cutting blade on a standard woodworking miter saw. Their housing and shields are not meant to handle the hot sparks and metal dust that will be produced when cutting metal.

A chop saw will start around $175 and go up from there depending on the blade and other saw features. Be aware that a 14″ saw still only has 5″ of cutting capacity. It may be wise to go with a portable bandsaw unless you need to cut a lot of tubing quickly in a production setting.

Circular saw

If you have a circular saw, you may have started your collection of metal cutting tools without realizing it. Many manufacturers offer metal cutting circular saw blades that can install in any circular saw.

Like the metal chop saws above, a metal cutting blade in a circular saw won’t produce much in the way of sparks, but will be extremely loud when in use. Definitely wear ear protection when using one of these blades.

A circular saw will do a good job cutting standard round and square stock. In addition, you can cut long lengths of sheet metal and plate. This is something band saws and chop saws cannot do. The only things that a circular saw won’t be great at are curves and complex shapes.

If you have a circular saw already, a metal cutting blade only costs around $30. Even if you have other metal cutting tools at your disposal, it is worth picking up a metal cutting blade to have on hand. You never know when you might need to break down sheet goods into smaller pieces, and a circular saw can be the best tool for the job.

Plasma Cutter

Plasma cutters have become extremely affordable in recent years, making them one of the newest metal cutting tools available to the garage hobbyist. Starting at as little as $200 for a no touch pilot arc plasma cutter, there are tons of options out there.

Plasma Cutting is defined as follows:

Plasma cutters can cut metal in any position, and in extremely tight areas. They can be extremely handy when making scrap metal art or working on vehicles. They are fairly quiet when it comes to metal cutting tools. Most of the noise is from the air leaving the torch. The only real issue are sparks. Believe it or not, plasma cutting produces the same amount of sparks as an abrasive chop saw or angle grinder, if not less.

Another plus to a plasma cutter is the lack of heat. Cutting with a plasma cutter produces a surprisingly low amount of heat through the metal you are cutting. The lack of heat also allows for the use of straight edges, compasses, and templates that can either be bought or made.

The major drawback to using a plasma cutter is the need for electricity and air. A plasma cutter requires a fairly large air compressor to operate. If you don’t already have one, you could easily spend as much, or more, on an air compressor as you do the plasma cutter itself.

Additionally, a plasma cutter requires a fair amount of electrical current. If you are welding or running any large shop equipment already, your current electrical system can probably handle the load. Be sure to check the power requirements before you make your purchase, and account for the air compressor running at the same time.

If you are thinking of adding a plasma cutter to your stable of metal cutting tools, I would strongly recommend getting a no touch pilot arc model. This means the torch does not need to touch metal to initiate a cut. Consumables will last longer, and you can cut painted or rusty metal with ease.

Torch

What list of metal cutting tools would be complete without the trusty torch? Oxy/Acetylene torches can cut through thick metal quickly and quietly. They do produces some sparks, and there is sure to be quite a bit of heat.

If you have to cut thick metal, a torch can be the best and fastest option. One major benefit of having a torch is the ability to heat metal and bend it. This is the only tool in our list that can cut metal, as well as soften it enough to bend easily.

Unfortunately, even though torches are fairly low tech, they can be quite expensive. In addition to the torch and hoses, you need two different gases (oxygen and acetylene) in two different cylinders. you will also need a way to regulate the gas coming out of the cylinders.

All of this can add up to a pretty substantial amount of cash. For around $175 you can get a cutting torch, hoses, and regulators. The price of gas and cylinders will vary depending on location and supplier. It is recommended to form a relationship with a local welding gas supplier for your gas needs.

Final Thoughts

Hopefully you have a better understanding of metal cutting tools. This is by no means an all inclusive list and not every tool will fit everyone’s budget and workflow. Over time you will discover what tools work well for you, and what you would like to add to your selection of metal cutting tools. My only real must have on this list is an angle grinder. There is so much you can accomplish with that one tool. As you progress and your budget allows, you can add other tools you deem necessary to the type of work you like to do.

If you don’t have a garage stereo system, you should. Studies have shown that music can provide a boost to your mood and energy levels.

There are a lot of options available to be used as a garage stereo system.  These choices range from an Amazon Echo, all the way up to a full fledged audio receiver stereo and component speakers.  There are several good options in between to meet your needs, and wants, in a garage stereo system.

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Basic Garage Stereo System

If you are just looking for a basic garage stereo system that plays music at a reasonable volume, there are a lot of affordable and compact options that will do the job.

Amazon Echo

If you’re on a budget or just want something that plays music, it would be hard to do better than an Amazon Echo Dot.  We have a couple in our house, and the sound quality is reasonable, as well as the volume level.  If you want to spring the extra, you can get the Echo with Premium sound.

The voice control is nice if you are working on something in the garage.  There is no need to walk over to the speaker or pull out your phone with dirty hands.  

There are a lot of accessories available to mount the Echo on the wall and keep it up and out of the way.  Unfortunately the Echo has to be plugged in to work, so you can’t take it on the go if you have projects outside that need tending to.

Anker Soundcore Boost

If you aren’t too keen on the Amazon Echo, the Anker Soundcore Boost is a great Bluetooth battery powered option that comes in at a similar price.  It has an app that allows you to adjust the equalizer settings to suit your sound preferences.  Bluetooth connectivity allows you to keep your phone close for changing music.

In addition, the Anker Soundcore Boost offers 12 hours of battery power, and can function as a battery pack for other USB devices.  It is also dust and water resistant.  This is definitely one to check out if you are looking for a simple garage stereo system that you can take with you wherever your work goes.

Upgraded, Anker Soundcore Boost Bluetooth Speaker with Well-Balanced Sound, BassUp, 12H Playtime, USB-C, IPX7 Waterproof, Wireless Customizable EQ via App, Stereo Pairing

Bose Soundlink II

If you are looking for a premium small speaker to use as a garage stereo system, look no further than the Bose Soundlink II.  I got one of these for my dad a few years back and it produces great sound.  It has a soft touch housing that protects it from bumps, and very easy to use buttons.  

Bose also offers an app to dial in settings to your personal tastes and preferences.  

The Bose Soundlink II is portable and provides up to 8 hours of run time on battery.  It is rechargeable through a micro usb cable, and it will work while plugged in. 

Bigger Can be Better

As we enter mid level garage stereo systems, the price goes up, but so does sound quality and available features.

Ion Block Rocker Plus

Ion Audio has some great stereo options.  I personally have their Job Rocker Plus, which isn’t currently available, and it has gone everywhere from my garage and backyard to bonfires and boating trips.  I have had to replace that battery once, but it is very cheap and readily available.

The Block Rocker Plus has 50 hours of battery run time.  You read that right, 50 hours of cordless music.  It has Bluetooth, AM/FM radio, and 100 Watts of power.  The speakers are large, and it will have no issue filling the garage with good quality sound.  It also has a suitcase design with wheels and an extendable handle for taking the tunes out of the garage.  In addition, it comes in at a very reasonable price.

The only downside is that it is a little large and heavy, but if you need volume, this is the portable option that will get it done.

Bose Home Speaker

If you are looking for high quality sound and voice control in your garage stereo system, the Bose Home Speaker might be your ticket.  The price is a little steep, but it is feature packed.

To start, the Home Speaker has 50 Watts of power, that is nothing to sneeze at in such a compact package.  It offers Bluetooth, streaming over WiFi through major music services, can be controlled via your phone, voice, or buttons.  It also features a front display to show information about the music currently playing.  

This speaker has to be plugged in and does not have an internal battery.  If you are looking for a stereo to put in one spot and leave it, while taking up a small amount of space, this is the one you’ve been looking for.

Component Stereo Receiver

If you are looking for the best sound quality and most volume, putting together a component garage stereo system may be the way to go.  This will be the most expensive option, and it will be a fixed addition to your garage.  It does allow you to tailor the system to your preferences with the sound and speakers you want to use.

Sony STRDH190

The Sony STRDH190 is a 2 Channel stereo receiver.  It features 200 watts of power across 2 channels.  There are several audio inputs on the rear to hook up the music source of your choice.  Don’t have anything to plug in?  No worries, the receiver has Bluetooth built in allowing streaming from your phone or tablet.

Sony STRDH190 2-ch Home Stereo Receiver with Phono Inputs & Bluetooth Black

There is no dedicated subwoofer output if that is a feature you are looking for, but with the right choice in speakers, you may not miss it.  It does come with a remote, so you can tuck the receiver somewhere out of the way.

YAMAHA R-N303BL

The YAMAHA R-N303BL is another 2 channel receiver that features 200 watts across the channels.  It has similar features to the Sony above, but it does have WiFi and network capabilities not found on the Sony.  

Once again, pair this with the speakers of your choosing and you will have the best garage stereo system on the block. It also is compatible with Alexa, so you can set it up for voice control with an Echo.

YAMAHA R-N303BL Stereo Receiver with Wi-Fi, Bluetooth & Phono

Garage Stereo System Speakers

These speakers will be great options to pair with the above receivers.  For the purpose of this article, we are only going to cover bookshelf speakers.  If you have the room, you can explore more options in tower speakers and subwoofers, if you have a receiver that supports one.

Klipsch R-41M

Klipsch R-41M Powerful Detailed Bookshelf Home Speaker Set of 2 Black

The Klipsch R-41M bookshelf speakers are compact, and are rated for 50 Watts each.  We have  Klipsch home theater system speakers, and they are fantastic for the price point.  I would not hesitate to use these in the garage stereo system (or home stereo system, for that matter).  These should produce a reasonable amount of bass, so if you aren’t heavy into electronic music the sound should be right on par.

Another plus is that these look great.  You can choose to take the grills off to show the copper colored cones in all their glory, just keep in mind how much dust your garage stereo system will see based on the type of work you do.

Yamaha NS-6490

The Yamaha NS-6490 bookshelf speakers can pump out up to 140 Watts of power.  If you want loud, these will give you loud.  There are 3 speakers in each housing providing great balance and sound.  With stunning reviews for rock and classic rock, if that genre is your main listen, then these speakers should be high on your list.  They come in at a great price point as well.

YAMAHA NS-6490 3-Way Bookshelf Speakers Finish (Pair) Black

Thrifted Garage Stereo System

If you really want a component system but don’t want to lay out the cash for a new one, check your local thrift and second hand stores. 

Anytime I have gone (which was a lot), there were always some stereo receivers and speakers laying around for reasonable prices.  Be ready to do some quick research on your phone to check for reviews and quality.  I have found some amazing deals on stereo components for under $10 that would have cost several hundred when new.  

If you go the thrifting route for your garage stereo system, you are going to have to be ready to compromise or find workarounds if you want modern features like bluetooth.  Odds are, the stereo receivers found at a thrift store are going to be many years old.  Bluetooth wasn’t a thing when they were designed, or at least wasn’t used for streaming music. 

You may have to use an auxiliary adapter with Bluetooth for wireless connection, or an auxiliary cable if your music playing device still has a headphone jack.

Don’t let this deter you, if you enjoy the hunt and keep your eyes open, you can get a really nice stereo for pennies on the dollar.

Headphones in the Garage or Workshop

Many people will turn to headphones in the garage or workshop. I, for one, am not a fan of headphones or ear buds when I am working on a project.

Headphones get rid of your situational awareness. As silly as it sounds, headphones allow people to come up behind you without you know, and that can lead to some serious accidents. If you get startled because you don’t know someone else is in your work space, fingers and hands can end up encountering saw blades and drill bits.

You can also tell a lot by the sound your machines and tools are making when in use. If a saw is straining, you may need to increase speed, or feed slower. The same goes for a drill press or hand drill.

Headphones and ear buds may prevent you from hearing a tool hitting the floor, and you could damage the tool further by stepping on it, or even worse, tripping over it. It sure would be a bad day if you didn’t hear your favorite square hit the ground and stepped on it, bending the rule.

Final thoughts

Music plays an important role in my garage, whether that be getting me motivated to get projects done, writing articles like this, or relaxing after a long day.  I’m betting that there are others that feel the same.  Getting a garage stereo system that fits your needs, budget, and preferences can really make your time in the garage more enjoyable.

I personally think after upgrading our home audio system, the time has come for me to put together a component stereo system for my garage. My Ion Job Rocker is great, but I have a perfect spot for a receiver and set of book shelf speakers, and will appreciate the sound quality upgrade.

Now that you have your sound system figured out, turn on some music and get organized with our sandpaper storage ideas, or find a new garage hobby with scrap metal art!

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Why is Shop Air Filtration so Important?

Lungs are vital organs for a reason.  They take oxygen out of the air and transfer it to our bodies.  When dust and particulates enter our lungs, damage can occur, reducing their efficiency.  Over time, this can lead to serious health issues.

According to The Canadian Centre for Occupational Health and Safety, “Exposure to wood dust has been associated with health issues due to the natural chemicals in the wood, or substances in the wood such as bacteria, moulds, or fungi”.  They go on to say that wood dust is carcinogenic to humans.  

While that particular article goes in depth into the effects of wood dust, other dusts found in the shop are harmful to human health as well.  You only have one body, and it is important to do what you can to keep it safe, especially in a shop.

Shop Air Filtration: Making Safe Air.

Dust Masks and Respirators

Dust masks and respirators can be a temporary shop air filtration solution.  It is still a good practice to wear a dust mask when sanding and grinding, as these processes cause a lot of fine dust.

Wearing a respirator can even help protect you against fumes in addition to dust.  It is an especially good idea to wear a respirator when welding, as you are often directly above the fumes coming from the welding process.  There are respirators that are designed to fit under welding hoods, like the GVS SPR457 Elipse P100.  

Dust masks and respirators don’t improve shop air filtration, and they only help the person wearing it.  Once you take off the mask, there will still be dust particles in the air that can enter your lungs.

Dust Collection at the Source

The next shop air filtration step is collecting dust at the source.  Most stationary power tools have some sort of dust port.  These dust ports are meant to be hooked up to a central dust collection system.  

Wet/Dry Vacuum System

Dust collection systems come in a few styles.  The cheapest option is to use a wet/dry vacuum.  There are all kinds of adapters and extensions available for wet/dry vacuum systems.  It is just a matter of finding out what fits your machine and works for you.  

Vacuum based systems are simple to use.  Hook up the hose to the machine, turn on the vacuum, and that’s it.  When you turn the machine off, you turn the vacuum off.  There are remotes available that will automatically turn on the vacuum when you turn on your equipment.

There are some downsides with a wet/dry vacuum dust collection system.  First, they are small and have to be emptied often.  Second, they are loud.  Finally, you have to move it from machine to machine in your shop for the best efficiency.  For a small shop, this isn’t as big of an issue as it would be in a larger shop.  

Vacuum Based systems will benefit from a dust cyclone that separates big chips from the fine dust. It will reduce how often the vacuum needs to be emptied, but it improves efficiency. This does come with a cost: It takes up more floor space.

Central Dust Collection System

If you have a larger shop and have the room, you can install a central dust collection unit.  A central dust collection system has a large motor and fan that stays stationary in your shop.  Tubing and hoses are installed that run to each machine in your shop.  You can also run hoses to a couple floor ports around the shop, and even the top of your work bench, to make sweeping up easier.  A central dust collection system like this goes a long way to aid in shop air filtration.  

While the motor and fan still make noise, you can place the dust collector in a far corner of the shop.  You also don’t need to move this from machine to machine, so while you are working you won’t be right next to it.  This is the most expensive option, and really only an option for a large shop that has the room for the unit and permanently mounted tubing.  When installing a central dust collector, certain things like grounding the tubes need to be taken into consideration.

Larger dust collection systems don’t need to be emptied as often as a wet/dry vacuum system.  They also use larger tubing for the main lines and can support multiple pieces of shop equipment at once.  When planning a dust collection system, make sure you plan the tubes and hoses ahead of time and figure this cost into the total project.

Fume Extractors

Shop air filtration isn’t just about dust.  Many hobby processes give off fumes that can be toxic or otherwise hazardous to your health.  A fume extractor is designed to remove harmful fumes from the immediate work area through fans and filters.  There are bench top options for things like soldering, brazing, and painting.

When Soldering, you are working directly over the workpiece.  You don’t want to breathe in all of the fumes melting solder and flux give off.  This is the perfect situation for a bench top fume extractor because usually the items being soldered are small.  

It is still a good idea to make sure there is plenty of airflow and ventilation in the shop when fumes are a concern.

Shop Air Filtration System

The final piece to the shop air filtration puzzle is a dedicated air filtration unit.  These units typically are ceiling mounted.  They move air through filters and trap all of the fine dust particles. 

An air filtration unit should be used in conjunction with other dust collection equipment.  They are designed to handle the small particles that escape your dust collection system, not the bulk of the dust from sanding or cutting.  Units for a small shop or garage can be pretty affordable.  Keep in mind that there are filters that need to be cleaned or replaced on a regular basis.

Because shop air filtration units are ceiling mounted, they don’t take up any floor space.  They are also fairly quiet, and can be turned on when other machines are off.  In addition, they will create air movement within the shop that can help bring fresh air in.

Final Thoughts

Shop air filtration is a multistep process, and there should be a combination of systems working together in order to provide the cleanest air possible in your shop.  It is best to look at your space, figure out what requirements you have, and what equipment needs to be budgeted for.  Remember, you can install shop air filtration equipment in steps, it doesn’t all need to be done at once.  Some filtration is better than no filtration. 

If you are making a lot of dust in your shop, its worth checking out our post on sandpaper storage solutions to tidy up. Once your air filtration is sorted out, its time to find a garage stereo.

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Pros and Cons of Scrap Metal for Projects

Before looking for scrap metal, think about your project’s requirements.  Is scrap metal suitable for your project?  Is this going to be a show piece, or are some dents, dings and blemishes going to be ok on the finished product?

If you are making tools, shelves, hangers, and other practical things, it should be fine. If you are making a coffee table base, blemishes may not be acceptable.

Scrap metal is great because it is cheap or free. You can find some material or pieces you may not otherwise find at a steel supplier. You can’t go to a steel supplier and find a tractor seat that would make a great stool, but you might find one at a salvage yard.

Using scrap metal is also environmentally friendly. Upcycling scrap into useful items or art pieces is better than filling a landfill.

Second, does the project have flexibility when it comes to materials?  Does thickness, strength, shape and size matter?  If they do, you may have to hold off on building the project, or buy new metal to get the job done.  When looking for scrap metal, you can’t always predict what you will find.

One last downside:  Cleaning and Prep.  Scrap metal will require more cleaning compared to new metal.  It may be rusty or have paint on it that needs to be removed before welding.  If you wish to have a certain finish, all of the paint and rust might need to be removed before you can finish the project.  The trade off is that it was cheap (or free).

Where to Find Scrap Metal

The Curb

The first place to look when thinking about where to find scrap metal is the curb the night before garbage collection.  Get in the car and drive around after most people have their garbage cans out by the road.  Remember to think outside the box.  Try to imagine what pieces make up whatever it is you find.

For example, a metal bed frame is usually made of steel angle iron (actually very good steel to use).  A metal chair may be made of square or round tubing.  Lawnmowers have handles made of tubing.  Washers and dryers have sheet metal panels that house everything.  If you think this way, you can better understand what is worth stopping for and dragging home.

When on the hunt for scrap metal, carry an electric screwdriver with an assortment of bits.  This will allow you to take off panels and pieces of things that don’t fit in the car.  Just remember to leave the area clean and don’t drop any screws.  You don’t want to leave the homeowner with a big mess or flat tires.

One thing to remember is that you will be competing with the regular scrap guys who are looking for their pay day, so be sure to go out early and find your treasure.

Machine and Fabrication Shops

Wondering where to find scrap metal that won’t require driving around at night?  Check fabrication and machine shops.  Oftentimes they will have a bin for scraps (called drops) that they sell or recycle.  Walk in and ask if they sell their drops.  There are three outcomes.  Either they say yes and let you know how they price it, they say no but allow you to take some scrap anyways, or they say no. 

Don’t get discouraged, there are more shops around to check.  It may help to tell them a bit about what you are doing.  Try saying “Hi, my name is (Name). I just started welding and want to know if you sell your drops, I have a few projects I’d like to make.”

Before going this route, make sure you know the current steel prices to ensure you aren’t overpaying.  Prices will vary by location, but you will usually get a much better deal than new steel.  One plus to buying drops from a shop; The metal will usually be clean aside from some oil or cutting fluid.

Garage and Estate Sales

This “where to find scrap metal” destination will once again require thinking outside the box.  You aren’t likely to find a pile of steel sitting at a garage or estate sale (although it does happen on occasion).  Here you will be looking for items made of steel that you can break down into usable pieces.  Think washers, dryers, old bikes, shelving units, chairs, and so on.  

A lot of communities have a designated garage sale weekend to get better turnouts for the sellers.  This also works out great for you, the buyer, because you can stop at a bunch of garage sales in a short amount of time.  

You may want to go to the sale on the first day to see if there is anything really good so you don’t miss out, however you will get the best deal towards the end of the last day.  Remember, they have to put all the stuff they wanted to get rid of back into storage.  Another good tactic is bundling.  If you can find a few items you want, offer a lower price for buying them all. It is also a great opportunity to look for used shop equipment like a drill press.

If you are into scrap metal art, be on the lookout for boxes of nails, cans of nuts and bolts, silverware, and any other small metal bits you can buy in bulk.  These are a gold mine for details on sculpture projects.

Bonus tip:  Many times after a town’s garage sale weekend, they will plan an unlimited garbage day.  That is the holy grail of garbage picking.

Scrap Yards and Salvage Yards

This one may be obvious when pondering where to find scrap metal, but not all scrap yards are created equal.  Many scrap yards exclusively take in metal for recycling.  However, some scrap yards are true salvage yards.  These yards will have an area where they put any steel that they see as usable.  Oftentimes if a fabrication shop sends their drops off to be recycled, they will end up in the salvage area of a scrap yard before being recycled.  Pricing will be based on current metal prices and may fluctuate day to day.

A downside to salvage yards is that the metal is stored outdoors.  This means the longer it sits, the more it will rust.  If possible, try finding out if the drops look like they are coming from a shop.  With enough detective work, you may be able to get the drops from that place before they make it to the scrap yard, resulting in a better price and cleaner material.  

Second Hand Stores

Second hand or thrift stores may not be the first thing that comes to mind when asking yourself where to find scrap metal, however they can be a decent source.  With second hand stores, you will once again be looking for things made of metal you can break down into usable pieces. 

Some thrift stores may be independently owned and open to offers on items.  Typically, corporately owned thrift stores will not take offers on items in the store, but oftentimes they have specific days where a discount is automatically available.   Other times, certain items or color coded price tags will be on sale.

Scrap metal artists may have the best luck at second hand stores.  Things like silverware, décor pieces, lamps, and other household items are plentiful and cheap.  These items can all be cut apart into small bits of metal that can be incorporated into metal sculptures.

Friends and Family

Our last idea on where to find scrap metal is: friends and family.  Tell people what you are doing. Let friends and family know you are looking for metal you can repurpose into your metal projects.  If they are going to throw something away, give them your phone number and have them call or text you to let you know. 

The key here is that you need to be reliable and respond quickly.  You don’t want to tell someone that  you’ll take something and leave it sitting in their garage for weeks before you get there.  They want to get rid of the item and are being kind enough to save it for you, so you need to make it a priority to take it off their hands.  Make sure you are clear on what you are looking for so you don’t end up with unusable items that you then have to get rid of on your own.

If you get the word out, instead of asking where to find scrap metal, the scrap metal may come to you.  Think of people you know that work in a field that uses metal.  They may be able to save drops, old machine parts, nuts and bolts, and any other metal they use on a daily basis.

Final thoughts

If you find yourself wondering where to find scrap metal, think outside the box and talk to people.  You never know what might become your goldmine for scrap metal.  

Over the past year I have found a source for 7 ft long pieces of 3/16” thick angle iron.  I can consistently get these pieces and can plan on using them in projects.  I also have access to large truck frame cut offs from an upfitter.  They cut down chassis to put on truck bodies and discard the cut offs.  These pieces are 5/16” thick and 10” wide, so they are pretty stout.  A piece of this channel makes a great base for something, and you can cut out some thick pieces of plate.  

Always be on the lookout and be ready to jump on an offer, and you may become somebody’s go to person for getting rid of their unwanted metal.